HP 5500

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HP5500TECH
Technical Instructions
Machine Compatibility
OEM Info
Tools
1
Small Phillips Screwdriver
#2 Phillips Screwdriver
X-acto Knige
1/8 inch drill bit
Drill
Spring hook
Needle-nose Pliers
HP5500
HP5500dn
HP5500dtn
HP5500n
HP5550
HP5550dn
HP5550dtn
HP5550hdn
HP5550n
Part Number: C9730A – Black
Yield @ 5%: 13,000pgs
Part Number: C9731A – Cyan
Yield @ 5%: 12,000pgs
Part Number: C9732A – Yellow
Yield @ 5%: 12,000pgs
Part Number: C9733A – Magenta
Yield @ 5%: 12,000pgs
CORPORATE
LOS ANGELES, USA
US 1 800 394.9900
Int’l +1 818 837.8100
FAX 1 800 394.9910
Int’l +1 818 838.7047
ATLANTA, USA
US 1 877 676.4223
Int’l +1 678 919.1189
FAX 1 877 337.7976
Int’l +1 770 516.7794
Supplies Required:
99% Alcohol
Cotton Swabs
Toner
Drum
Silcone or other sealant
KANSAS CITY, USA
US 1 913 871.1700
FAX 1 913 888.0626
MIAMI, USA
US 1 800 595.4297
Int’l +1 305 594.3396
FAX 1 800 522.8640
Int’l +1 305 594.3309
NEW YORK, USA
US 1 800 431.7884
Int’l +1 631 588.7300
FAX 1 800 431.8812
Int’l +1 631 588.7333
Photo 1
Step 1
Using an X-acto knife with a flat blade cut
off the plastic caps that cover the car-
tridge pins on each end of the cartridge.
(See Photos 1 & 2)
TORONTO, CAN
CAN 1 877 848.0818
Int’l +1 905 712.9501
FAX 1 877 772.6773
Int’l +1 905 712.9502
BUENOS AIRES, ARG
ARG 0810 444.2656
Int’l +011 4583.5900
FAX +011 4584.3100
Step 2
Using a 1/8 inch drill bit, drill out the exist-
ing rectangular slots located on the top of
the waste hopper next to the ends of the
metal plate.
(See Photos 3 & 4)
Photo 2
MELBOURNE, AUS
AUS 1 800 003. 100
Int’l +62 03 9561.8102
FAX 1 800 004.302
Int’l +62 03 9561-7751
SYDNEY, AUS
AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX 1800 004.302
Int’l +62 02 9548.2635
This will force the pins out from the ends
of the cartridge.
MONTEVIDEO, URY
URY 02 902.2001
Int’l +5982 902.2001
FAX +5982 900.0858
Photo 3
Photo 4
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593
SÃO PAULO, BRAZIL
Int’l +55 11 5524.8000
RAANANA, ISRAEL
ISR 09 760.12.39
Int’l +972 9760.12.39
ISR 052.38.555.82
Int’l +972 5238.555.82
E-mail: info@futuregraphicsllc.com
Website: www.futuregraphicsllc.com
REV. 5/10/05
 2
HP5500 Technical Instructions
Photo 8
Step 5
Lift the waste hopper away from the toner
hopper.
(See Photo 8)
Step 3
With a spring hook release the
tension spring from the contact
end of the toner hopper.
(See Photo 5)
Set the toner hopper aside.
Photo 5
Photo 9
Step 6
Rotate the waste hopper so the drums
drive element is toward you. Remove the
2 small Philip screws that hold the blue
cartridge handle to the waste hopper.
(See Photo 9)
Photo 10
Step 4
Remove the cartridge pins
using needle nose pliers.
Step 7
Rotate the cartridge so the other cartridge
handle is towards you. Remove the 2
screws that hold the blue cartridge handle
to the waste hopper.
(See Photo 10)
(See Photos 6 & 7)
Photo 6
Photo 11
Remove the cartridge handle and the ten-
sion spring from the end of the waste hop-
per.
(See Photo 11)
Photo 7
Photo 12
Step 8
Use a spring hook to remove the locking
washer from the end of the drum axle.
(See Photo 12)
 HP5500 Technical Instructions
3
Photo 13
Step 9
Grab a hold of the drive gear element and
pull the drum axle out from the end of the
waste hopper, it maybe necessary to tap
on the other end of the drum axle in order
to get it through the waste hopper.
(See Photo 13)
Step 12
Remove the drum shutter from
the drum shutter arm.
(See Photo 18)
Photo 18
Photo 14
Remove the drum axle bearing from the
end of the waste hopper.
(See Photo 14)
Step 13
Remove the PCR.
(See Photo 19)
Clean the PCR
using a lint free soft cloth. Water
can also be used to clean the
PCR if needed.
Photo 15
Step 10
Carefully lift the drum out from the waste
hopper.
(See Photo 15)
Photo 19
Photo 16
Step 11
Pull the drum shutter bar out of its posi-
tioning holes on each side of the waste
hopper.
Step 14
Remove the two Philip screws
holding the wiper blade.
(See Photo 20)
(See Photos 16 & 17)
Photo 20
Photo 17
 4
HP5500 Technical Instructions
Photo 24
Step 18
Seal the area around the wiper blade
using foam or silicone.
(See Photo 24)
Step 15
Using needle nose pliers pull
the wiper blade away from the
sealing foam.
(See Photo 21)
Remove the OEM sealing foam.
Photo 21
Photo 25
Step 19
Install the cleaned PCR into the hopper.
(See Photo 25)
Step 16
Dump the waste toner from the
hopper, using dry compressed
air or a vacuum clean out the
waste hopper. Remove the
OEM wiper blade sealing foam.
(See Photo 22)
Photo 26
Step 20
Apply padding powder to the OPC drum.
Carefully place the drum into the waste
hopper so the drive hub is on the correct
side of the hopper.
(See Photo 26)
Photo 22
Photo 27
Step 21
Slide the drum axle through the drum.
(See Photo 27)
NOTE:
Make sure the drive pin is seated
into the drive hub and the bearing is resting
properly in the side of the cartridge.
Step 17
Apply padding powder to the
wiper blade. Place the wiper
blade onto the waste hopper.
Install the 2 screw that hold the
blade in place.
(See Photo 23)
Photo 28
Step 22
Install the drum axle bearing, the washer
and the locking washer onto the drum
axle on the contact side of the cartridge.
(See Photo 28)
Rotate the drum 5-10
revolutions to ensure proper lubrication.
Clean the padding powder off the PCR
using a lint free cloth.
Photo 23
 HP5500 Technical Instructions
5
Photo 29
Step 23
Place the tension spring onto its position-
ing post.
(See Photo 29)
Step 28
Remove the 2 screws that hold
the developer roller end cap to
the toner hopper.
(See Photo 34)
Photo 34
Photo 30
Step 24
Install the blue cartridge handle onto the
end of the waste hopper. Install the
screws that hold the handles to each side
of the waste hopper.
(See Photo 30)
Step 29
Rotate the cartridge 180°.
Remove the white spacer on the
end of the metal gear housing
end plate.
(See Photo 35)
Remove the 2 screws that hold
the metal gear housing end
plate to the toner hopper.
(See Photo 36)
Photo 31
Step 25
Install the drum shutter post into the drum
shutter arm. Install the drum shutter bar
into the alignment holes on each side of
the waste hopper.
(See Photo 31)
Set the
waste hopper aside and cover.
NOTE:
The 2 screws that hold
the end plate are longer than
the standard cartridge screws.
Make sure the correct screws
are used are used during the
reassembly process. Remove
the end plate.
Photo 32
Step 26
Using a Philips screwdriver remove the 2
screws holding the contact end cap to
the toner hopper.
(See Photo 32)
Photo 35
Photo 33
Step 27
Remove the contact end cap from the
toner hopper. Clean the contacts using a
cotton swab and alcohol.
(See Photo 33)
Apply new conductive grease to the
contacts.
Photo 36
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