HM1213C-TE, MAKITA Budowa, Instrukcje serwisowe
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//-->TECHNICAL INFORMATIONModel No.DescriptionHM1213C, HM1203CDemolition HammersLHHM1213CPRODUCTP 1/ 17CONCEPT AND MAIN APPLICATIONSModels HM1213C and HM1203C have been developed fromHM1202C series models as SDS-Max demolition hammers,featuring high work efficiency and durability.WListed below are specification differences between the two models.Model No.HM1213C HM1203CAVT (Active dynamic vibration absorber)YesNoVibration absorbing handleHM1203CDimensions: mm (")Model No.HM1213C HM1203CLength (L)576 (22-3/4)Width (W) 149 (5-7/8) 128 (5)Height (H)265 (10-3/8)SpecificationVoltage (V)110120220230240Model No.Impacts per min: min-1=ipmShank typeShank diameter: mm (")AVT(Active dynamicVibrationvibration absorber)absorption Vibration absorbing handleVariable speed control by dialSoft startElectronicConstant speed controlcontrolSuppression of motor speedduring no-loadDouble insulationPower supply cord: m (ft)Net weight: kg (lbs)Weight according toEPTA-Procedure 01/2003*:kg (lbs)Current (A)15147.87.87.8Cycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput1,510---1,5101,5101,510HM1213C950 - 1,900SDS-Max18 (11/16)YesYesYesYesYesYes700700750750750Max. Output (W)1,6001,6001,8001,8001,800HM1203CNoNoNoYesEurope, Commonwealth of Dominica, Cyprus: 4.0 (13.1)Chile, Brazil: 2.0 (6.6)Other countries: 5.0 (16.4)10.3 (22.7)9.2 (20.3)10.8 (23.6)9.7 (21.4)*includes Side handle.Standard equipmentSide handle (D-shaped) ........... 1Plastic carrying ........................ 1Bit grease .................................. 1Cleaning cloth .......................... 1Bull point .................................. 1Note:The standard equipment for the tool shown above may vary by country.OptionalaccessoriesGrooving chiselClay spadeBushing toolRammerGrease vessel (containing 30g hammer grease)Plastic carrying caseSafety gogglesHammer service kitBull pointsCold chiselsScaling chiselsScaling chisel (for Tile)P2/17RepairCAUTION: Remove the Hammer bit from the machine for safety before repair/ maintenancein accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0031R0291R0451R2121R2141R2291R2311R2321R2581R2631R2691R3461R363DescriptionRetaining ring pliers ST-2NBearing setting Pipe 23-15.2Gear extractorTip for Retaining ring pliersTaper sleeve1/4” Hex shank for M51/4” Hex shank for M8Pipe 32V blockBearing extractorBearing extractorCenter attachmentRing spring removing toolUse forRemoving / Assembling Ring springRemoving Crank shaft from Helical gear 57Removing Armature from Gear housingAttaching to 1R003 when removing / assembling Ring springFitting Fluoride ring to Impact boltUnscrewing M5 Hex bolts and M6 H.S. Button head screwUnscrewing M8 Hex bolts when disassembling BarrelAssembling Helical gear 57Accepting Helical gear 57 when removing Crank shaftSeparating Motor section from Crank housingRemoving Ball bearing 6000DDW from Commutator end of ArmatureAttaching to 1R045 when removing Armature from Gear housingRemoving Ring spring 26 from Tool holder[2] LUBRICATIONSApplylubricantsto the portions designated by triangles to protect parts and product from unusual abrasion.Item No.1682423DescriptionPortion to lubricate for Tool holder sectionLubricantAmountTool holder cap Lip portionChuck ringInner wall where 8 Tool retainer contactsTool retainerTool holderO ring 35.5Belly side where shank of Hammer bit contactsa Portion where Rubber ring 30 contactsMakita grease N No.2a littleb Portion where Lock ring contactsWhole portion for smooth action of 24 Tool holderMakita grease R No.00in Barrel complete1Fig. 1Ring spring 26Flat washer 30Chuck coverRubber ring 30Release coverSpring guide6a82423Lock ringb8Change ringP3/17Repair[2] LUBRICATIONS (cont.)Item No. DescriptionPortion to lubricate for Impact bolt section and Crank sectionAmountX ring 2125Whole portion for smooth action of Impact bolt in 24 Tool holdera little26Fluoride ring 2834O ring 44Whole portion for smooth action of Striker in 36 Cylinder 40Space between Piston and Striker10g36Cylinder 40Space between Impact bolt and StrikerMakita grease R 10gNo. 0037Pin 12Whole portiona little38O ring 31.5Whole portion for smooth action of Piston in 36 Cylinder 40626677Crank housingCrank shaftArmatureSpace where Helical gear 57 and Crank shaft rotatePin portion where Connecting rod acceptsDrive end (Gear portion)26Impact boltRubber ring 243637Piston3438Connecting rod66Ball bearing 6206LLU6240ga little10gFig. 225Shoulder sleeveStrikerGear housingHelical gear 5777Item No.42 5544 5347 4950Fig. 3DescriptionO ring 12O ring 12O ring 24Counter weightPortion to lubricate for AVT mechanism (HM1213C only)Whole portionWhole portionWhole portionDrum portion where Pipe 22 contactsCompressionspring 15Compressionspring 1542444749Pipe 22Spring guidePipe holder505355LubricantAmountMakita grease Ra littleNo. 0062 Crank housingP4/17[3] ASSEMBLY/ DISASSEMBLY[3]-1. ChuckDISASSEMBLING(1) Remove Handle section as illustrated inFig. 4.Fig. 4Remove six 5x25 Tapping screws.Disconnect Connector of Switch from Controller.Separate Handle section (Handle base, Switch,Power supply cord, Handle, Handle cover.)Handle section5x25 Tappingscrew (6pcs.)ControllerTool holder capChuck coverFor easy and safety disassembling, stand the machineon Work bench as illustrated below.And remove Tool holder cap with slotted screwdriver.RepairConnector(2) After removing ring spring 26, disassemble the components of Chuck mechanism.Tool retainers can be removed from Tool holders as illustrated inFig. 5.Fig. 5Pressing down Flat washer 30 with1R363, remove Ring spring 26using 1R003 with 1R212.Remove Flat washer 30, Chuck coverRubber ring 30, Chuck ring andRelease cover.Flat washer 30Chuck coverRubber ring 301R363ReleasecoverChuck ring1R2121R003While pressing down Spring guide,remove two Tool retainers.Spring guideRingspring 26Flat washer 30Chuck coverChangering coverTool retainer (2pcs.)P5/17Repair[3] ASSEMBLY/ DISASSEMBLY[3]-1. Chuck (cont.)(3) The components of Chuck mechanism can be removed form Tool holder as illustrated inFig.6.Fig. 6Remove Spring guide, Compression spring 35,Change ring cover.Chuck mechanism can be removed in this step.Change ring is fixed to Change ring cover withRetaining ring (EXT) WR-45.Remove Retaining ring with 1R003.Change ring can be removed from Change ring cover.Change ringSpring guideCompressionspring 35Retaining ring(EXT) WR-45Retaining ring(EXT) WR-45Change ringcoverChange ringcoverChange ringASSEMBLINGTake the disassembling step in reverse. Refer toFigs. 6, 5 and 3.Note:It is difficult to set Tool holder cap in place by hand.Put Tool holder cap on floor, and push Tool holder to Tool holder cap while making use of the machine weight.(Fig.7)Fig. 7Tool holderTool holder cap [ Pobierz całość w formacie PDF ]
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//-->TECHNICAL INFORMATIONModel No.DescriptionHM1213C, HM1203CDemolition HammersLHHM1213CPRODUCTP 1/ 17CONCEPT AND MAIN APPLICATIONSModels HM1213C and HM1203C have been developed fromHM1202C series models as SDS-Max demolition hammers,featuring high work efficiency and durability.WListed below are specification differences between the two models.Model No.HM1213C HM1203CAVT (Active dynamic vibration absorber)YesNoVibration absorbing handleHM1203CDimensions: mm (")Model No.HM1213C HM1203CLength (L)576 (22-3/4)Width (W) 149 (5-7/8) 128 (5)Height (H)265 (10-3/8)SpecificationVoltage (V)110120220230240Model No.Impacts per min: min-1=ipmShank typeShank diameter: mm (")AVT(Active dynamicVibrationvibration absorber)absorption Vibration absorbing handleVariable speed control by dialSoft startElectronicConstant speed controlcontrolSuppression of motor speedduring no-loadDouble insulationPower supply cord: m (ft)Net weight: kg (lbs)Weight according toEPTA-Procedure 01/2003*:kg (lbs)Current (A)15147.87.87.8Cycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput1,510---1,5101,5101,510HM1213C950 - 1,900SDS-Max18 (11/16)YesYesYesYesYesYes700700750750750Max. Output (W)1,6001,6001,8001,8001,800HM1203CNoNoNoYesEurope, Commonwealth of Dominica, Cyprus: 4.0 (13.1)Chile, Brazil: 2.0 (6.6)Other countries: 5.0 (16.4)10.3 (22.7)9.2 (20.3)10.8 (23.6)9.7 (21.4)*includes Side handle.Standard equipmentSide handle (D-shaped) ........... 1Plastic carrying ........................ 1Bit grease .................................. 1Cleaning cloth .......................... 1Bull point .................................. 1Note:The standard equipment for the tool shown above may vary by country.OptionalaccessoriesGrooving chiselClay spadeBushing toolRammerGrease vessel (containing 30g hammer grease)Plastic carrying caseSafety gogglesHammer service kitBull pointsCold chiselsScaling chiselsScaling chisel (for Tile)P2/17RepairCAUTION: Remove the Hammer bit from the machine for safety before repair/ maintenancein accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0031R0291R0451R2121R2141R2291R2311R2321R2581R2631R2691R3461R363DescriptionRetaining ring pliers ST-2NBearing setting Pipe 23-15.2Gear extractorTip for Retaining ring pliersTaper sleeve1/4” Hex shank for M51/4” Hex shank for M8Pipe 32V blockBearing extractorBearing extractorCenter attachmentRing spring removing toolUse forRemoving / Assembling Ring springRemoving Crank shaft from Helical gear 57Removing Armature from Gear housingAttaching to 1R003 when removing / assembling Ring springFitting Fluoride ring to Impact boltUnscrewing M5 Hex bolts and M6 H.S. Button head screwUnscrewing M8 Hex bolts when disassembling BarrelAssembling Helical gear 57Accepting Helical gear 57 when removing Crank shaftSeparating Motor section from Crank housingRemoving Ball bearing 6000DDW from Commutator end of ArmatureAttaching to 1R045 when removing Armature from Gear housingRemoving Ring spring 26 from Tool holder[2] LUBRICATIONSApplylubricantsto the portions designated by triangles to protect parts and product from unusual abrasion.Item No.1682423DescriptionPortion to lubricate for Tool holder sectionLubricantAmountTool holder cap Lip portionChuck ringInner wall where 8 Tool retainer contactsTool retainerTool holderO ring 35.5Belly side where shank of Hammer bit contactsa Portion where Rubber ring 30 contactsMakita grease N No.2a littleb Portion where Lock ring contactsWhole portion for smooth action of 24 Tool holderMakita grease R No.00in Barrel complete1Fig. 1Ring spring 26Flat washer 30Chuck coverRubber ring 30Release coverSpring guide6a82423Lock ringb8Change ringP3/17Repair[2] LUBRICATIONS (cont.)Item No. DescriptionPortion to lubricate for Impact bolt section and Crank sectionAmountX ring 2125Whole portion for smooth action of Impact bolt in 24 Tool holdera little26Fluoride ring 2834O ring 44Whole portion for smooth action of Striker in 36 Cylinder 40Space between Piston and Striker10g36Cylinder 40Space between Impact bolt and StrikerMakita grease R 10gNo. 0037Pin 12Whole portiona little38O ring 31.5Whole portion for smooth action of Piston in 36 Cylinder 40626677Crank housingCrank shaftArmatureSpace where Helical gear 57 and Crank shaft rotatePin portion where Connecting rod acceptsDrive end (Gear portion)26Impact boltRubber ring 243637Piston3438Connecting rod66Ball bearing 6206LLU6240ga little10gFig. 225Shoulder sleeveStrikerGear housingHelical gear 5777Item No.42 5544 5347 4950Fig. 3DescriptionO ring 12O ring 12O ring 24Counter weightPortion to lubricate for AVT mechanism (HM1213C only)Whole portionWhole portionWhole portionDrum portion where Pipe 22 contactsCompressionspring 15Compressionspring 1542444749Pipe 22Spring guidePipe holder505355LubricantAmountMakita grease Ra littleNo. 0062 Crank housingP4/17[3] ASSEMBLY/ DISASSEMBLY[3]-1. ChuckDISASSEMBLING(1) Remove Handle section as illustrated inFig. 4.Fig. 4Remove six 5x25 Tapping screws.Disconnect Connector of Switch from Controller.Separate Handle section (Handle base, Switch,Power supply cord, Handle, Handle cover.)Handle section5x25 Tappingscrew (6pcs.)ControllerTool holder capChuck coverFor easy and safety disassembling, stand the machineon Work bench as illustrated below.And remove Tool holder cap with slotted screwdriver.RepairConnector(2) After removing ring spring 26, disassemble the components of Chuck mechanism.Tool retainers can be removed from Tool holders as illustrated inFig. 5.Fig. 5Pressing down Flat washer 30 with1R363, remove Ring spring 26using 1R003 with 1R212.Remove Flat washer 30, Chuck coverRubber ring 30, Chuck ring andRelease cover.Flat washer 30Chuck coverRubber ring 301R363ReleasecoverChuck ring1R2121R003While pressing down Spring guide,remove two Tool retainers.Spring guideRingspring 26Flat washer 30Chuck coverChangering coverTool retainer (2pcs.)P5/17Repair[3] ASSEMBLY/ DISASSEMBLY[3]-1. Chuck (cont.)(3) The components of Chuck mechanism can be removed form Tool holder as illustrated inFig.6.Fig. 6Remove Spring guide, Compression spring 35,Change ring cover.Chuck mechanism can be removed in this step.Change ring is fixed to Change ring cover withRetaining ring (EXT) WR-45.Remove Retaining ring with 1R003.Change ring can be removed from Change ring cover.Change ringSpring guideCompressionspring 35Retaining ring(EXT) WR-45Retaining ring(EXT) WR-45Change ringcoverChange ringcoverChange ringASSEMBLINGTake the disassembling step in reverse. Refer toFigs. 6, 5 and 3.Note:It is difficult to set Tool holder cap in place by hand.Put Tool holder cap on floor, and push Tool holder to Tool holder cap while making use of the machine weight.(Fig.7)Fig. 7Tool holderTool holder cap [ Pobierz całość w formacie PDF ]