HM1810-TE, MAKITA Budowa, Instrukcje serwisowe
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//-->TECHNICAL INFORMATIONHM1810Electric BreakerModels No.DescriptionPRODUCTP 1 / 20HCONCEPT AND MAIN APPLICATIONSModel HM1810 has been developed as 28.6mm hex shank electric breakerconforming to the permissible noise level limit of 2006 stage of EuropeanNoise Directive for Outdoor Equipment.Despite such low noise level, features highest-in-class chipping efficiency.Also features unique Makita AVT (Anti-Vibration Technology), ensuringincredibly low vibration.WLDimensions: mm (")Length (L) 824 (32-1/2)Width (W) 146 (5-3/4)Height (H)633 (25)SpecificationVoltage (V)110120220230240Current (A)16.015.09.69.28.8Cycle (Hz)50/60AC/DC50/6050/6050/60Continuous Rating (W)InputOutput1,7009501,700*19502,0001,2402,0001,2402,0001,240Max. Output(W)2,3002,3002,5002,5002,500*1:Continuous Rating Input: Taiwan=1,570W, UK (low voltage)=1,700W, Saudi Arabia (low voltage)=1,650WModelSpecificationBlows per min.: bpm=min-1Shank: mm (")Impact energy: J (catalog value)Anti-vibration Vibration absorbing handletechnologyCounterweight mechanismPermissible noise level limit*3Noise*2:Guaranteed noise level on thedB(A)catalog for European countriesVibration*4: m/s2Protection from electric shockPower supply cord: m (ft)Net weight: Kg (lbs)HM18101,100Hex 28.6 (1-1/8)63NoNo1111078Double insulation5.0 (16.4) [brazil only: 2.0m (6.6ft)]32 (70.6)*2:Noise indicates sound power level.*3:This is the permissible noise level limit of 2006 stage of the "European Noise Directive for OutdoorEquipment" (2000/14/EC). And in and after 2006, it will be prohibited in Europe to sell the productswith the sound power level exceeding this noise level limit.The values of the permissible noise level limit listed above are calculated by us in accordance with thedirective. (The calculation is based on the weight of product.)*4:Vibration level on the catalog for European countriesStandard equipmentHex wrench 5 ................ 1 pcNote:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesClay spadeRammerBull pointCold chiselScaling chiselP 2 / 20RepairCAUTION: Disconnect the machine from the power source for safety before repair/maintenance![1] NECESSARY REPAIRING TOOLSCode No.1R0051R0231R0451R3461R3471R3481R2311R2631R2691R291784408-3DescriptionRetaining Ring R Pliers RT-2NPipe Ring (for arbor press)Gear extractor, largeCenter Attachment for 1R045Jig for Tool Retainer DisassemblingSpring Pin Extractor1/4" Hex Shank Bit for M8Bearing ExtractorBearing ExtractorRetaining Ring S and R PliersSocket Bit 13-55Removing Spring pin 8-40 from Tool retainer shaftLoosening/ tightening Hex socket head bolt M8x75Removing Ball bearingsRemoving Retaining ring S-20 from Crank shaftLoosening/ tightening Hex nut M8 that secures Fan 100Disassembling Tool retainer sectionUse forRemoving Retaining ring R-80 from Crank boxRemoving Helical gear 47[2] ADHESIVE APPLICATION AND LUBRICATION[2] -1. Adhesive ApplicationApply an appropriate amount of adhesive to the following parts in order to lock them against vibration loosening orleakage. Be sure to wipe off grease or oil from the parts before adhesive application.Item No.10121622768394Fig. 1Crank housing: ThreeBond 1215: ThreeBond 1321B or 1324,or Loctite 24276Motor housing BPlateField12101622Motor housing A83Gear housing coverBarrelTool holderDescriptionBrush holder cap (2pcs)Hex socket head bolt M6x22 (4pcs)Hex bolt M5x85 (2pcs)Gear housing completeHex socket head bolt M5x16 (2pcs)Hex socket head bolt M12x55 (4pcs)Hex socket head bolt M12x45 (4pcs)Threaded portionThreaded portionThreaded portionFigure 8 inlaid portion that contacts Gear housing coverThreaded portionThreaded portionThreaded portionBearing boxPortion to apply adhesive94P 3 / 20Repair[2] LUBRICATIONApply Makita grease to the following portions designated with the black triangle and gray triangle to protectparts and product from unusual abrasion.Item No.2224313543525356, 58576164668598100Fig. 2Crank complete: Makita grease N No.1: Makita grease R No.0031Crank complete526422612466DescriptionPortion to lubricateGear housing complete approx. 80g of Makita grease N No.1 in the gear chambersSpur gear 22Crank housingHelical gear 50Spur gear 47Connecting rodO ring 55O ring 52Cylinder liner 62Balancer completeConnecting rodCrank boxCylinder BX ring 40O ring 60appropriate amount of Makita grease N No.1 to the teeth portionapprox. 110g of Makita grease R No.00 in the crank roomappropriate amount of Makita grease N No.1 to the teeth portionappropriate amount of Makita grease N No.1 to the teeth portionappropriate amount of Makita grease R No.00 to the inside surface of the two holesappropriate amount of Makita grease R No.00 to the whole portionappropriate amount of Makita grease R No.00 to the whole portionapprox. 10g of Makita grease R No.00 to the insideappropriate amount of Makita grease R No.00 to the inside surfaceappropriate amount of Makita grease R No.00 to the inside surface of the two holesapprox. 20g of Makita grease R No.00 to the rollers of Needle bearingappropriate amount of Makita grease R No.00 to the inside surfaceappropriate amount of Makita grease R No.00 to the whole portionappropriate amount of Makita grease R No.00 to the whole portionPin 153543Piston5356Impact bolt holder10085Impact bolt9857Tool holder58StrikerP 4 / 20Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Disassembling/Assembling Motor SectionREMOVING FIELD1) Remove Motor housing cover set. Fan 100 secured with Hex nut M8 will be now visible.2) Remove the assembly of Rear cover and Handle (switch side), then Brush holder caps and Carbon brushes.Important:When unscrewing Brush holder caps, be careful not to break the screwdriver insertion slot because the adhesive-appliedBrush holder caps are secured tight.3) Remove hex nut M8 by turning counterclockwise with Socket bit 13-55 (No.784408-3) and Impact driver.Now Fan 100 can be separated from Armature shaft. (Fig.3)4) After unscrewing four M6x22 Hex socket had bolts, remove Bearing box from Crank housing usingGear extractor, large (No.1R045). (Fig.4)Fig. 3Fig. 4Gear extractor, large(No.1R045)Hex socket head boltM6x22 (4pcs)Socket Bit 13-55(No.784408-3)Fan 100Bearing boxBearing boxCrank housing5) Pull off Motor housing B from Crank housing. Then remove Motor housing A from Crank housing by tapping theedge of Crank housing with plastic hammer. (Fig.5)Sometimes, when tapping Crank housing, Armature may beremoved from Crank housing before Motor housing A.6) After unscrewing two M5x85 Hex bolts, remove Field by tapping the edge of Motor housing A with plastic hammer.(Fig.6)Fig. 5Motor housing ACrank housingMotor housing BFig. 6FieldHex bolt M5x85Motor housing AArmatureP 5 / 20Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Disassembling/Assembling Motor Section (cont.)INSTALLING FIELDDo the reverse of the disassembling steps.Important:Field is not reversible when assembled into Motor housing A. Be sure to assemble so that the Lead wire side of the Fieldis placed on the Motor housing B side as illustrated toleftinFig. 7.It will be impossible to route the lead wires to Motor housing B if assembled as illustrated torightinFig. 7.Fig. 7[Correct]Motor housing B sideFieldMotor housing A[Wrong]Motor housing B sideLead wire sideField lead wiresField lead wiresLead wire sideREMOVING ARMATUREIf Armature is not removed in removal of Field as described in 5)of "Removing Field", remove by following the steps described below:1) Remove the parts of Fan 100 side (Fan 100, Bearing box andMotor housing B). (SeeFigs. 3, 4, 5)Note:It is not necessary to remove Motor housing A and Field.Remove four M8x75 Hex socket head bolts with 1R231.2) Remove Gear housing cover by raising with Slotted screwdriver andBearing extractor (No.1R263) as inFig. 8.Note:The two tools are necessary because Gear housing cover issecurely fastened to Gear housing using adhesive.3) After removing the assembly of Helical gear 50 and Spur gear 22,insert the arms of 1R045 through the opening of Gear housing.Then grip the bearing chamber of Gear housing with the jaws of 1R045.Now, by turning the handle of 1R045 clockwise, Armature can beremoved form Gear housing. (Fig.9)Fig. 9Assembly ofHelical gear 50and Spur gear 22Fig. 8Gear housing coverGear housingNo.1R045Bearing chamberof Gear housingArmature shaftArmature [ Pobierz całość w formacie PDF ]
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//-->TECHNICAL INFORMATIONHM1810Electric BreakerModels No.DescriptionPRODUCTP 1 / 20HCONCEPT AND MAIN APPLICATIONSModel HM1810 has been developed as 28.6mm hex shank electric breakerconforming to the permissible noise level limit of 2006 stage of EuropeanNoise Directive for Outdoor Equipment.Despite such low noise level, features highest-in-class chipping efficiency.Also features unique Makita AVT (Anti-Vibration Technology), ensuringincredibly low vibration.WLDimensions: mm (")Length (L) 824 (32-1/2)Width (W) 146 (5-3/4)Height (H)633 (25)SpecificationVoltage (V)110120220230240Current (A)16.015.09.69.28.8Cycle (Hz)50/60AC/DC50/6050/6050/60Continuous Rating (W)InputOutput1,7009501,700*19502,0001,2402,0001,2402,0001,240Max. Output(W)2,3002,3002,5002,5002,500*1:Continuous Rating Input: Taiwan=1,570W, UK (low voltage)=1,700W, Saudi Arabia (low voltage)=1,650WModelSpecificationBlows per min.: bpm=min-1Shank: mm (")Impact energy: J (catalog value)Anti-vibration Vibration absorbing handletechnologyCounterweight mechanismPermissible noise level limit*3Noise*2:Guaranteed noise level on thedB(A)catalog for European countriesVibration*4: m/s2Protection from electric shockPower supply cord: m (ft)Net weight: Kg (lbs)HM18101,100Hex 28.6 (1-1/8)63NoNo1111078Double insulation5.0 (16.4) [brazil only: 2.0m (6.6ft)]32 (70.6)*2:Noise indicates sound power level.*3:This is the permissible noise level limit of 2006 stage of the "European Noise Directive for OutdoorEquipment" (2000/14/EC). And in and after 2006, it will be prohibited in Europe to sell the productswith the sound power level exceeding this noise level limit.The values of the permissible noise level limit listed above are calculated by us in accordance with thedirective. (The calculation is based on the weight of product.)*4:Vibration level on the catalog for European countriesStandard equipmentHex wrench 5 ................ 1 pcNote:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesClay spadeRammerBull pointCold chiselScaling chiselP 2 / 20RepairCAUTION: Disconnect the machine from the power source for safety before repair/maintenance![1] NECESSARY REPAIRING TOOLSCode No.1R0051R0231R0451R3461R3471R3481R2311R2631R2691R291784408-3DescriptionRetaining Ring R Pliers RT-2NPipe Ring (for arbor press)Gear extractor, largeCenter Attachment for 1R045Jig for Tool Retainer DisassemblingSpring Pin Extractor1/4" Hex Shank Bit for M8Bearing ExtractorBearing ExtractorRetaining Ring S and R PliersSocket Bit 13-55Removing Spring pin 8-40 from Tool retainer shaftLoosening/ tightening Hex socket head bolt M8x75Removing Ball bearingsRemoving Retaining ring S-20 from Crank shaftLoosening/ tightening Hex nut M8 that secures Fan 100Disassembling Tool retainer sectionUse forRemoving Retaining ring R-80 from Crank boxRemoving Helical gear 47[2] ADHESIVE APPLICATION AND LUBRICATION[2] -1. Adhesive ApplicationApply an appropriate amount of adhesive to the following parts in order to lock them against vibration loosening orleakage. Be sure to wipe off grease or oil from the parts before adhesive application.Item No.10121622768394Fig. 1Crank housing: ThreeBond 1215: ThreeBond 1321B or 1324,or Loctite 24276Motor housing BPlateField12101622Motor housing A83Gear housing coverBarrelTool holderDescriptionBrush holder cap (2pcs)Hex socket head bolt M6x22 (4pcs)Hex bolt M5x85 (2pcs)Gear housing completeHex socket head bolt M5x16 (2pcs)Hex socket head bolt M12x55 (4pcs)Hex socket head bolt M12x45 (4pcs)Threaded portionThreaded portionThreaded portionFigure 8 inlaid portion that contacts Gear housing coverThreaded portionThreaded portionThreaded portionBearing boxPortion to apply adhesive94P 3 / 20Repair[2] LUBRICATIONApply Makita grease to the following portions designated with the black triangle and gray triangle to protectparts and product from unusual abrasion.Item No.2224313543525356, 58576164668598100Fig. 2Crank complete: Makita grease N No.1: Makita grease R No.0031Crank complete526422612466DescriptionPortion to lubricateGear housing complete approx. 80g of Makita grease N No.1 in the gear chambersSpur gear 22Crank housingHelical gear 50Spur gear 47Connecting rodO ring 55O ring 52Cylinder liner 62Balancer completeConnecting rodCrank boxCylinder BX ring 40O ring 60appropriate amount of Makita grease N No.1 to the teeth portionapprox. 110g of Makita grease R No.00 in the crank roomappropriate amount of Makita grease N No.1 to the teeth portionappropriate amount of Makita grease N No.1 to the teeth portionappropriate amount of Makita grease R No.00 to the inside surface of the two holesappropriate amount of Makita grease R No.00 to the whole portionappropriate amount of Makita grease R No.00 to the whole portionapprox. 10g of Makita grease R No.00 to the insideappropriate amount of Makita grease R No.00 to the inside surfaceappropriate amount of Makita grease R No.00 to the inside surface of the two holesapprox. 20g of Makita grease R No.00 to the rollers of Needle bearingappropriate amount of Makita grease R No.00 to the inside surfaceappropriate amount of Makita grease R No.00 to the whole portionappropriate amount of Makita grease R No.00 to the whole portionPin 153543Piston5356Impact bolt holder10085Impact bolt9857Tool holder58StrikerP 4 / 20Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Disassembling/Assembling Motor SectionREMOVING FIELD1) Remove Motor housing cover set. Fan 100 secured with Hex nut M8 will be now visible.2) Remove the assembly of Rear cover and Handle (switch side), then Brush holder caps and Carbon brushes.Important:When unscrewing Brush holder caps, be careful not to break the screwdriver insertion slot because the adhesive-appliedBrush holder caps are secured tight.3) Remove hex nut M8 by turning counterclockwise with Socket bit 13-55 (No.784408-3) and Impact driver.Now Fan 100 can be separated from Armature shaft. (Fig.3)4) After unscrewing four M6x22 Hex socket had bolts, remove Bearing box from Crank housing usingGear extractor, large (No.1R045). (Fig.4)Fig. 3Fig. 4Gear extractor, large(No.1R045)Hex socket head boltM6x22 (4pcs)Socket Bit 13-55(No.784408-3)Fan 100Bearing boxBearing boxCrank housing5) Pull off Motor housing B from Crank housing. Then remove Motor housing A from Crank housing by tapping theedge of Crank housing with plastic hammer. (Fig.5)Sometimes, when tapping Crank housing, Armature may beremoved from Crank housing before Motor housing A.6) After unscrewing two M5x85 Hex bolts, remove Field by tapping the edge of Motor housing A with plastic hammer.(Fig.6)Fig. 5Motor housing ACrank housingMotor housing BFig. 6FieldHex bolt M5x85Motor housing AArmatureP 5 / 20Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Disassembling/Assembling Motor Section (cont.)INSTALLING FIELDDo the reverse of the disassembling steps.Important:Field is not reversible when assembled into Motor housing A. Be sure to assemble so that the Lead wire side of the Fieldis placed on the Motor housing B side as illustrated toleftinFig. 7.It will be impossible to route the lead wires to Motor housing B if assembled as illustrated torightinFig. 7.Fig. 7[Correct]Motor housing B sideFieldMotor housing A[Wrong]Motor housing B sideLead wire sideField lead wiresField lead wiresLead wire sideREMOVING ARMATUREIf Armature is not removed in removal of Field as described in 5)of "Removing Field", remove by following the steps described below:1) Remove the parts of Fan 100 side (Fan 100, Bearing box andMotor housing B). (SeeFigs. 3, 4, 5)Note:It is not necessary to remove Motor housing A and Field.Remove four M8x75 Hex socket head bolts with 1R231.2) Remove Gear housing cover by raising with Slotted screwdriver andBearing extractor (No.1R263) as inFig. 8.Note:The two tools are necessary because Gear housing cover issecurely fastened to Gear housing using adhesive.3) After removing the assembly of Helical gear 50 and Spur gear 22,insert the arms of 1R045 through the opening of Gear housing.Then grip the bearing chamber of Gear housing with the jaws of 1R045.Now, by turning the handle of 1R045 clockwise, Armature can beremoved form Gear housing. (Fig.9)Fig. 9Assembly ofHelical gear 50and Spur gear 22Fig. 8Gear housing coverGear housingNo.1R045Bearing chamberof Gear housingArmature shaftArmature [ Pobierz całość w formacie PDF ]