HP 5Si C3909A-X, Regeneracja tonerów
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WXTECH
Technical Instructions
Printers
OEM Info
Tools
1
Canon LBP-2460
Data Products DD524
HP 5Si, 5Si MX, 5Si Mopier
IBM Network Printer 24
Lexmark Optra N Model 240
QMS 2425-2425 EX
Troy 524
Part Number: C3909A
Gram Load: 840 grams
Yield @ 5%: 15,000 pgs
Pages/Min.: 24ppm
Resolution: 600 dpi
Needle Nose Pliers
Small Flat Blade Screwdriver
#2 Phillips Head Screwdriver
Small Hammer
Soft Lint-Free Cloth/ Damp Cloth
5/32” Drift Punch
Anhydrous Isopropyl Alcohol
800gms 5Si Toner
Nu-Finish (optional)
Damp Cloth
CORPORATE
LOS ANGELES, USA
US 1 800 394.9900
Int’l +1 818 837.8100
FAX 1 800 394.9910
Int’l +1 818 838.7047
ATLANTA, USA
US 1 877 676.4223
Int’l +1 770 516.9488
FAX 1 877 337.7976
Int’l +1 770 516.7794
DALLAS, USA
US 1 877 499.4989
Int’l +1 972 840.4989
FAX 1 877 774.1750
Int’l +1 972 840.1750
Photo 1
MIAMI, USA
US 1 800 595.429
Int’l +1 305 594.3396
FAX 1 800 522.8640
Int’l +1 305 594.3309
Step 1
Locate and remove the cartridge clips on
both sides of the cartridge using your fin-
ger. Gently pry up on the clip until it pops
up.
(See Photo 1)
NEW YORK, USA
US 1 800 431.7884
Int’l +1 631 345.0121
FAX 1 800 431.8812
Int’l +1 631345.0690
SANFORD,USA
US 1 800 786.9049
Int’l +1 919 775.4584
FAX 1 800 786.9049
Int’l +1 919 775.4584
TORONTO, CAN
CAN 1 877 848.0818
Int’l +1 905 712.9501
FAX 1 877 772.6773
Int’l +1 905 712.9502
Photo 2a
Step 2
Using a flat blade screwdriver, pry up on
the other clip and remove it.
(See Photo 2a)
NOTE:
It is very likely that these clips will
break while they are being removed. If
these break, replace with aftermarket
part. You may need to use the springs
from the OEM clip.
(See Photo 2b)
BUENOS AIRES, ARG
ARG 0810 444.2656
Int’l +011 4583.5900
FAX +011 4584.3100
MELBOURNE, AUS
AUS 1 800 003. 100
Int’l +62 03 9561.8102
FAX 1 800 004.302
Int’l +62 03 9561-7751
Photo 2b
SYDNEY, AUS
AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX 1800 004.302
Int’l +62 02 9548.2635
MONTEVIDEO,URY
URY 02 902.7206
Int’l +5982 900.8358
FAX +5982 908.3816
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593
E-mail: info@futuregraphicsllc.com
Website:
www.futuregraphicsllc.com
2
WX Technical Instructions
Photo 3
Step 3
Just like the HP4 cartridge, the two halves
of the cartridge can now be separated.
(See Photo 3)
Notes
Step 4
Set the hopper aside. If you have a waste
hopper fixture, set the waste hopper in the
fixture. If not, place the waste hopper on
the table.
(See Photo 4)
Photo 4
Step 5
The drum axle is a metal rod that goes
through the center of the drum end to
end. On the large gear end of the axle is a
small white plastic retaining ring. Using a
drift punch and a hammer, tap directly on
the shaft (large gear side) and drive it out
the other end.
(See Photo 5)
NOTE:
Make sure you don’t lose the retain-
ing ring. The ring fits into a groove on the
drum shaft to hold the shaft in position.
Repeated removal will wear this ring and
the ring will no longer snap into position.
If the ring does not snap, replace it.
Photo 5
Step 6
Remove the drum, blow off excess toner
with compressed air and clean with iso-
propyl alcohol. Wrap the drum in a protec-
tive paper or cloth and set it aside in a dark,
protected place.
(See Photo 6)
NOTE:
We were able to use the OEM drum
once after the Oem cycle with no loss in
density, however, you may choose to
recoat or replace the drum after the first
recharge.
Photo 6
Step 7
Remove the primary charge roller from its
clips. Clean clips with isopropyl alcohol
and a cotton swab. Inspect the primary
charge roller for damage. Clean the pri-
mary charge roller with a mild soap and
water and set it aside.
(See Photo 7)
NOTE:
We have had no problems using the
OEM primary charge roller three cycles in
mild weather climates.
Photo 7
Need trust-worthy, detailed Technical
Instructions for another engine?
Visit: www.futuregraphicsllc.com
WX Technical Instructions
3
Photo 8
Step 8
Remove the two Phillips head screws hold-
ing the wiper blade and remove the blade.
Be careful not to break the plastic position-
ing posts.
(See Photo 8)
Notes
Step 9
Empty out the waste toner and clean felts
and foam with a vacuum or compressed
air.
(See Photo 9)
NOTE:
Be careful not to damage felts,
foam or the mylar recovery blade, as this
can cause leaks. If the felts or foam are
damaged or worn, replace.
Photo 9
Step 10
Apply OPC protector felt to the drum
shutter door. You will need to remove the
cartridge from the fixture.
(See Photo10)
Photo 10
Step 11
Apply padding powder on wiper blade
and reinstall.
NOTE:
If you are going to use a new after-
market drum, always replace wiper blade.
Photo 12
Step 12
Apply padding powder to the OPC drum
and install. The big helical gear will go on
the right side of the waste hopper. Install
the drum axle only far enough to hold the
drum against the wiper blade. Rotate
drum so the wiper blade wipes the
padding powder off the drum.
(See Photo12)
Step 13
Once again, remove the drum axle and the drum. Reinstall the primary charge roller
then reinstall the drum and drum axle.
NOTE:
When reinstalling the drum axle, the axle slides through the drum from the
left side. Make sure you install the axle in the right way. The notched end of the axle
goes on the large gear end.
Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
4
WX Technical Instructions
Photo 14
Step 14
Install the retaining ring.
(See Photo 14)
Step 15
Set waste hopper aside and cover.
Notes
Step 16
If you have a toner hopper fixture, place
toner hopper in fixture or place toner
hopper on the workbench.
Photo 17
Step 17
Remove the two screws holding the end
cap on the gear side of the toner hopper.
(See Photo 17)
Photo 18
Step 18
Before removing the end cap, lift the bias
strip off its positioning post next to the
doctor blade.
(See Photo 18)
Photo 19
Step 19
Slide the end cap off. Note the position of
the white gears, then remove the four
largest ones and set them aside.
(See Photo 19)
Photo 20
Step 20
Turn the cartridge around. Remove the
two screws that hold the other end cap
on and remove.
(See Photo 20)
Need trust-worthy, detailed Technical
Instructions for another engine?
Visit: www.futuregraphicsllc.com
WX Technical Instructions
5
Photo 21a
Step 21
Lift out mag roller. Remove the mag roller
stabilizer, mag roller sleeve bearing and
mag roller sleeve bushing from the non-
gear side of the mag roller and clean.
(See Photo 21a and 21b)
Use compressed air or a vacuum and
remove the extra toner off the mag roller.
Use mag roller cleaner to remove any
residue built up on mag roller.
NOTE:
If you are going to have your mag
rollers coated or replaced, you’ll need to
remove the mag roller contact, the gear,
mag roller stabilizer, the bearing and the
bushing from the other side of the mag
roller.
To remove the gear off the mag roller, use
a very small flat blade screwdriver to pry
back the prong on the gear. Remove the
non-gear side hub and send in mag roller
to be coated.
The mag roller bearings have a difference
in the inner diameter size and are not
interchangeable. HP also made two dif-
ferent mag rollers. The only difference is
in the length of the shaft and the hub.It
is very important to keep the parts
together. The long shaft uses a shorter
hub. When the mag rollers are put
together correctly, they can be used inter-
changeably in different cartridges.
Notes
Photo 21b
Photo 22
Step 22
Remove the two screws that hold the
doctor blade and lift it out. Clean and set
aside. The doctor blade can wear out
after a few cycles, check and replace if
necessary.
(See Photo 22)
Photo 23
Step 23
Turn the cartridge around to the gear
side once again. Remove the two other
gears. Remember which gear goes
where. These gears turn the toner paddle
bars inside the toner hopper. The bars
will fall into the toner hopper. Remove
these toner paddle bars from inside the
toner hopper.
Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
(See Photo 23)
[ Pobierz całość w formacie PDF ]
zanotowane.pl doc.pisz.pl pdf.pisz.pl chiara76.opx.pl
WXTECH
Technical Instructions
Printers
OEM Info
Tools
1
Canon LBP-2460
Data Products DD524
HP 5Si, 5Si MX, 5Si Mopier
IBM Network Printer 24
Lexmark Optra N Model 240
QMS 2425-2425 EX
Troy 524
Part Number: C3909A
Gram Load: 840 grams
Yield @ 5%: 15,000 pgs
Pages/Min.: 24ppm
Resolution: 600 dpi
Needle Nose Pliers
Small Flat Blade Screwdriver
#2 Phillips Head Screwdriver
Small Hammer
Soft Lint-Free Cloth/ Damp Cloth
5/32” Drift Punch
Anhydrous Isopropyl Alcohol
800gms 5Si Toner
Nu-Finish (optional)
Damp Cloth
CORPORATE
LOS ANGELES, USA
US 1 800 394.9900
Int’l +1 818 837.8100
FAX 1 800 394.9910
Int’l +1 818 838.7047
ATLANTA, USA
US 1 877 676.4223
Int’l +1 770 516.9488
FAX 1 877 337.7976
Int’l +1 770 516.7794
DALLAS, USA
US 1 877 499.4989
Int’l +1 972 840.4989
FAX 1 877 774.1750
Int’l +1 972 840.1750
Photo 1
MIAMI, USA
US 1 800 595.429
Int’l +1 305 594.3396
FAX 1 800 522.8640
Int’l +1 305 594.3309
Step 1
Locate and remove the cartridge clips on
both sides of the cartridge using your fin-
ger. Gently pry up on the clip until it pops
up.
(See Photo 1)
NEW YORK, USA
US 1 800 431.7884
Int’l +1 631 345.0121
FAX 1 800 431.8812
Int’l +1 631345.0690
SANFORD,USA
US 1 800 786.9049
Int’l +1 919 775.4584
FAX 1 800 786.9049
Int’l +1 919 775.4584
TORONTO, CAN
CAN 1 877 848.0818
Int’l +1 905 712.9501
FAX 1 877 772.6773
Int’l +1 905 712.9502
Photo 2a
Step 2
Using a flat blade screwdriver, pry up on
the other clip and remove it.
(See Photo 2a)
NOTE:
It is very likely that these clips will
break while they are being removed. If
these break, replace with aftermarket
part. You may need to use the springs
from the OEM clip.
(See Photo 2b)
BUENOS AIRES, ARG
ARG 0810 444.2656
Int’l +011 4583.5900
FAX +011 4584.3100
MELBOURNE, AUS
AUS 1 800 003. 100
Int’l +62 03 9561.8102
FAX 1 800 004.302
Int’l +62 03 9561-7751
Photo 2b
SYDNEY, AUS
AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX 1800 004.302
Int’l +62 02 9548.2635
MONTEVIDEO,URY
URY 02 902.7206
Int’l +5982 900.8358
FAX +5982 908.3816
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593
E-mail: info@futuregraphicsllc.com
Website:
www.futuregraphicsllc.com
2
WX Technical Instructions
Photo 3
Step 3
Just like the HP4 cartridge, the two halves
of the cartridge can now be separated.
(See Photo 3)
Notes
Step 4
Set the hopper aside. If you have a waste
hopper fixture, set the waste hopper in the
fixture. If not, place the waste hopper on
the table.
(See Photo 4)
Photo 4
Step 5
The drum axle is a metal rod that goes
through the center of the drum end to
end. On the large gear end of the axle is a
small white plastic retaining ring. Using a
drift punch and a hammer, tap directly on
the shaft (large gear side) and drive it out
the other end.
(See Photo 5)
NOTE:
Make sure you don’t lose the retain-
ing ring. The ring fits into a groove on the
drum shaft to hold the shaft in position.
Repeated removal will wear this ring and
the ring will no longer snap into position.
If the ring does not snap, replace it.
Photo 5
Step 6
Remove the drum, blow off excess toner
with compressed air and clean with iso-
propyl alcohol. Wrap the drum in a protec-
tive paper or cloth and set it aside in a dark,
protected place.
(See Photo 6)
NOTE:
We were able to use the OEM drum
once after the Oem cycle with no loss in
density, however, you may choose to
recoat or replace the drum after the first
recharge.
Photo 6
Step 7
Remove the primary charge roller from its
clips. Clean clips with isopropyl alcohol
and a cotton swab. Inspect the primary
charge roller for damage. Clean the pri-
mary charge roller with a mild soap and
water and set it aside.
(See Photo 7)
NOTE:
We have had no problems using the
OEM primary charge roller three cycles in
mild weather climates.
Photo 7
Need trust-worthy, detailed Technical
Instructions for another engine?
Visit: www.futuregraphicsllc.com
WX Technical Instructions
3
Photo 8
Step 8
Remove the two Phillips head screws hold-
ing the wiper blade and remove the blade.
Be careful not to break the plastic position-
ing posts.
(See Photo 8)
Notes
Step 9
Empty out the waste toner and clean felts
and foam with a vacuum or compressed
air.
(See Photo 9)
NOTE:
Be careful not to damage felts,
foam or the mylar recovery blade, as this
can cause leaks. If the felts or foam are
damaged or worn, replace.
Photo 9
Step 10
Apply OPC protector felt to the drum
shutter door. You will need to remove the
cartridge from the fixture.
(See Photo10)
Photo 10
Step 11
Apply padding powder on wiper blade
and reinstall.
NOTE:
If you are going to use a new after-
market drum, always replace wiper blade.
Photo 12
Step 12
Apply padding powder to the OPC drum
and install. The big helical gear will go on
the right side of the waste hopper. Install
the drum axle only far enough to hold the
drum against the wiper blade. Rotate
drum so the wiper blade wipes the
padding powder off the drum.
(See Photo12)
Step 13
Once again, remove the drum axle and the drum. Reinstall the primary charge roller
then reinstall the drum and drum axle.
NOTE:
When reinstalling the drum axle, the axle slides through the drum from the
left side. Make sure you install the axle in the right way. The notched end of the axle
goes on the large gear end.
Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
4
WX Technical Instructions
Photo 14
Step 14
Install the retaining ring.
(See Photo 14)
Step 15
Set waste hopper aside and cover.
Notes
Step 16
If you have a toner hopper fixture, place
toner hopper in fixture or place toner
hopper on the workbench.
Photo 17
Step 17
Remove the two screws holding the end
cap on the gear side of the toner hopper.
(See Photo 17)
Photo 18
Step 18
Before removing the end cap, lift the bias
strip off its positioning post next to the
doctor blade.
(See Photo 18)
Photo 19
Step 19
Slide the end cap off. Note the position of
the white gears, then remove the four
largest ones and set them aside.
(See Photo 19)
Photo 20
Step 20
Turn the cartridge around. Remove the
two screws that hold the other end cap
on and remove.
(See Photo 20)
Need trust-worthy, detailed Technical
Instructions for another engine?
Visit: www.futuregraphicsllc.com
WX Technical Instructions
5
Photo 21a
Step 21
Lift out mag roller. Remove the mag roller
stabilizer, mag roller sleeve bearing and
mag roller sleeve bushing from the non-
gear side of the mag roller and clean.
(See Photo 21a and 21b)
Use compressed air or a vacuum and
remove the extra toner off the mag roller.
Use mag roller cleaner to remove any
residue built up on mag roller.
NOTE:
If you are going to have your mag
rollers coated or replaced, you’ll need to
remove the mag roller contact, the gear,
mag roller stabilizer, the bearing and the
bushing from the other side of the mag
roller.
To remove the gear off the mag roller, use
a very small flat blade screwdriver to pry
back the prong on the gear. Remove the
non-gear side hub and send in mag roller
to be coated.
The mag roller bearings have a difference
in the inner diameter size and are not
interchangeable. HP also made two dif-
ferent mag rollers. The only difference is
in the length of the shaft and the hub.It
is very important to keep the parts
together. The long shaft uses a shorter
hub. When the mag rollers are put
together correctly, they can be used inter-
changeably in different cartridges.
Notes
Photo 21b
Photo 22
Step 22
Remove the two screws that hold the
doctor blade and lift it out. Clean and set
aside. The doctor blade can wear out
after a few cycles, check and replace if
necessary.
(See Photo 22)
Photo 23
Step 23
Turn the cartridge around to the gear
side once again. Remove the two other
gears. Remember which gear goes
where. These gears turn the toner paddle
bars inside the toner hopper. The bars
will fall into the toner hopper. Remove
these toner paddle bars from inside the
toner hopper.
Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
(See Photo 23)
[ Pobierz całość w formacie PDF ]