HP1630-TE, MAKITA Budowa, Instrukcje serwisowe
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//-->TECHNICAL INFORMATIONHP1630, HP1631Hammer Drill 16 mm (5/8")LWPRODUCTP 1/ 6Models No.DescriptionCONCEPT AND MAIN APPLICATIONSModels HP1630 and HP1631 have been developed to surpass the competitors inwattage, no load speed and impacts per minute.Cylinder-shaped motor housing and aluminum gear housing cover providehigh performance.HDimensions: mm (")Length (L) 296 (11-5/8)Width (W) 75 (2-15/16)Height (H) 204 (8)SpecificationVoltage (V)110120220230240Current (A)6.86.23.43.33.1Cycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput710420---420710420710420710420Max. Output (W)630630630630630HP1630 / HP1631No load speed: min-1= rpmImpacts per min: min-1= ipmDrill chuck typeChuck capacity: mm (")ConcreteCapacities: mm (")Reversing switchProtection against electric shockVariable speed control by triggerPower supply cord: m (ft)Net weight: kg (lbs)SteelWood0 - 3,2000 - 48,000Keyed chuck / Keyless Chuck1.5 - 13 (1/16 - 1/2)16 (5/8)13 (1/2)30 (1-3/16)YesDouble insulationYes2.0 (6.6)1.9 (4.2)Standard equipmentChuck key S-13 ........................ 1 (HP1630 only)Key holder ................................. 1 (HP1630 only)Depth gauge .............................. 1Side grip .................................... 1Plastic carrying case ................. 1 (K model only)Note:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesTCT drill bitsHSS metal drill bitsWool bonnet 100Rubber pad ass'yFoam polishing pad 125P2/6RepairCAUTION: Unplug the tool and remove the bit from the machine for safety beforerepair/ maintenance in accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0051R0261R0281R0351R0371R0451R1391R2231R2241R2691R2831R2981R346DescriptionRetaining ring pliers RT-2NBearing Setting Pipe 16-8.2Bearing setting pipe 20-12.2Bearing setting plate 15.2Bearing setting plate 20.2Gear extractor (large)Drill chuck extractorTorque wrench shaft 20-90N.mRemoving / Installing Drill chuckRatchet head 12.7Bearing extractorRound bar for arbor 9-50Hex. bar 10 with square socketCenter Attachment for 1R045Removing Ball Bearings 607LLB and 608LLBRemoving Helical gear 37Removing / Installing Drill chuckRemoving/ Installing ArmatureRemoving / Installing keyed Drill chuckRemoving / Installing keyless Drill chuckRemoving Helical gear 37Removing/ Installing ArmatureRemoving Retaining ring R-35Removing Helical gear 37Installing Helical gear 37Use for781024-2 Wrench 43781007-2Wrench 14[2] LUBRICATIONApply a little amount ofmolybdenum disulfide lubricantto the portions designated withthe black triangle,and applyMakita grease N. No.1to the portion designated with thegray triangleto protect parts and product from unusual abrasion.Fig. 1Item No.DescriptionPortion to lubricate8141725SpindleHelical gear 37Pin 4ArmatureDrum portion where Ball bearing 6202DDW contactsDrum portion where Gear housing cover contactsCam portionsDrum portionGear teeth where 12 Helical gear 37 contacts: 3g in total:Molybdenum disulfide lubricant:Makita grease N No.18Ball bearing 6202DDW142517Gear housing coverP3/6Repair[3] DISASSEMBLY/ASSEMBLY (cont.)[3] -1. ArmatureDISASSEMBLY1) Remove Handle cover by loosening 4x18 Tapping screws, and then removeCarbon brushes with Brush holders.2) Remove Armature, Gear housing cover and Gear housing by loosening4x30 Tapping screws and striking Motor housing with plastic hammer.3) Drive the thread of 1R045 into 1R346 tightly, and set them to Gear housingcover. (Fig.2)4) Remove Armature from Gear housing cover by turning the handle of 1R045.5) Remove Ball bearings 607LLB and 608LLB of Armature with 1R269.Fig. 2Thread of 1R0451R346[3] DISASSEMBLY/ASSEMBLY[3] -2. Drill ChuckDISASSEMBLY1) Hold 1R139 in vise.2) Hold 1R298 with Drill chuck.3) Fit the flat portions of Spindle to 1R139. (Fig.3)4) Turn Drill chuck counterclockwise with 1R298, 1R224 and 1R223. (Fig.4)Note:IfKeyeddrill chuck does not work, use 781024-2 to remove it.IfKeylessdrill chuck does not work, hold the flat portions in vise andfit 781007-2 into the flat portions of Spindle (Fig.5),and then turnSpindle clockwise.Fig. 3Flat portions of Spindle1R139ViseFig. 4Sleeve of Drill chuck1R2981R2241R223Fig. 5Flat portions ofKeyless drill chuckDISASSEMBLYTurn 1R223 clockwise to tighten Drill chuck to fastening torque 34.3 to 44.1 N.m.P4/6Repair[3] DISASSEMBLY/ASSEMBLY[3] -3. Helical Gear 37 and Ball Bearing 6202DDWDISASSEMBLY1) Remove Gear housing. Refer topage 3.2) Remove Pin 4 and Steel ball 3.5 from Spindle to preventmissing and breaking. (Fig.6)3) Hook awl to inner periphery of Ring spring 12 and removeRing spring 12. (Fig.7)4) Put Gear housing section on 1R037 and fit 1R026 to Spindle.And then press Spindle slightly with arbor press. (Fig.8)5) Put 1R283 on Spindle and push out Spindle from Helicalgear 37 with arbor press. (Fig.9)Note:When Helical Gear 37 is removed from Spindle,a heavy load arises in Ball bearing 6202DDW in Gearhousing section. Therefore, be sure to replace Ball bearing6202DDW.6) Remove Retaining ring R-35 in Bearing room, and removeRing 12 and Ring 19.7) Remove Compression spring 16 from Spindle and insertCompression spring in Ball bearing 6202DDW.Strike Spindle top with plastic hammer, and Ball bearing6202DDW can be removed from Gear housing.Fig. 6SpindleSteel ball3.5Pin 4Fig. 7SpindleAwlHelical gear 37Ring spring 12Fig. 81R026Gearhousingsection1R037Fig. 91R283Helical gear 37Spindle endis put in1R283.ASSEMBLY1) Complete assembling work to installation of Retaining ringR-35 in the reverse order of the disassembling steps.2) Mount Compression spring 16 on Spindle and put a littleamount of Molybdenum disulfide lubricant to Compressionspring 16, and then install them to Ball bearing 6202DDW.3) Put Spindle on 1R035 and set 1R028 on Helical gear 37, andthen Press-fit Helical gear 37. (Fig.10)Fig. 101R0281R035P5/6CircuitFig. 11diagramColor index of lead wires' sheathBlackWhiteRedOrangePurpleBrush holder(far side from Switch)FieldBrush holder(near side from Switch)3561a2a1b2b24Switch1Noise suppressor(if used) [ Pobierz całość w formacie PDF ]
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//-->TECHNICAL INFORMATIONHP1630, HP1631Hammer Drill 16 mm (5/8")LWPRODUCTP 1/ 6Models No.DescriptionCONCEPT AND MAIN APPLICATIONSModels HP1630 and HP1631 have been developed to surpass the competitors inwattage, no load speed and impacts per minute.Cylinder-shaped motor housing and aluminum gear housing cover providehigh performance.HDimensions: mm (")Length (L) 296 (11-5/8)Width (W) 75 (2-15/16)Height (H) 204 (8)SpecificationVoltage (V)110120220230240Current (A)6.86.23.43.33.1Cycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput710420---420710420710420710420Max. Output (W)630630630630630HP1630 / HP1631No load speed: min-1= rpmImpacts per min: min-1= ipmDrill chuck typeChuck capacity: mm (")ConcreteCapacities: mm (")Reversing switchProtection against electric shockVariable speed control by triggerPower supply cord: m (ft)Net weight: kg (lbs)SteelWood0 - 3,2000 - 48,000Keyed chuck / Keyless Chuck1.5 - 13 (1/16 - 1/2)16 (5/8)13 (1/2)30 (1-3/16)YesDouble insulationYes2.0 (6.6)1.9 (4.2)Standard equipmentChuck key S-13 ........................ 1 (HP1630 only)Key holder ................................. 1 (HP1630 only)Depth gauge .............................. 1Side grip .................................... 1Plastic carrying case ................. 1 (K model only)Note:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesTCT drill bitsHSS metal drill bitsWool bonnet 100Rubber pad ass'yFoam polishing pad 125P2/6RepairCAUTION: Unplug the tool and remove the bit from the machine for safety beforerepair/ maintenance in accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0051R0261R0281R0351R0371R0451R1391R2231R2241R2691R2831R2981R346DescriptionRetaining ring pliers RT-2NBearing Setting Pipe 16-8.2Bearing setting pipe 20-12.2Bearing setting plate 15.2Bearing setting plate 20.2Gear extractor (large)Drill chuck extractorTorque wrench shaft 20-90N.mRemoving / Installing Drill chuckRatchet head 12.7Bearing extractorRound bar for arbor 9-50Hex. bar 10 with square socketCenter Attachment for 1R045Removing Ball Bearings 607LLB and 608LLBRemoving Helical gear 37Removing / Installing Drill chuckRemoving/ Installing ArmatureRemoving / Installing keyed Drill chuckRemoving / Installing keyless Drill chuckRemoving Helical gear 37Removing/ Installing ArmatureRemoving Retaining ring R-35Removing Helical gear 37Installing Helical gear 37Use for781024-2 Wrench 43781007-2Wrench 14[2] LUBRICATIONApply a little amount ofmolybdenum disulfide lubricantto the portions designated withthe black triangle,and applyMakita grease N. No.1to the portion designated with thegray triangleto protect parts and product from unusual abrasion.Fig. 1Item No.DescriptionPortion to lubricate8141725SpindleHelical gear 37Pin 4ArmatureDrum portion where Ball bearing 6202DDW contactsDrum portion where Gear housing cover contactsCam portionsDrum portionGear teeth where 12 Helical gear 37 contacts: 3g in total:Molybdenum disulfide lubricant:Makita grease N No.18Ball bearing 6202DDW142517Gear housing coverP3/6Repair[3] DISASSEMBLY/ASSEMBLY (cont.)[3] -1. ArmatureDISASSEMBLY1) Remove Handle cover by loosening 4x18 Tapping screws, and then removeCarbon brushes with Brush holders.2) Remove Armature, Gear housing cover and Gear housing by loosening4x30 Tapping screws and striking Motor housing with plastic hammer.3) Drive the thread of 1R045 into 1R346 tightly, and set them to Gear housingcover. (Fig.2)4) Remove Armature from Gear housing cover by turning the handle of 1R045.5) Remove Ball bearings 607LLB and 608LLB of Armature with 1R269.Fig. 2Thread of 1R0451R346[3] DISASSEMBLY/ASSEMBLY[3] -2. Drill ChuckDISASSEMBLY1) Hold 1R139 in vise.2) Hold 1R298 with Drill chuck.3) Fit the flat portions of Spindle to 1R139. (Fig.3)4) Turn Drill chuck counterclockwise with 1R298, 1R224 and 1R223. (Fig.4)Note:IfKeyeddrill chuck does not work, use 781024-2 to remove it.IfKeylessdrill chuck does not work, hold the flat portions in vise andfit 781007-2 into the flat portions of Spindle (Fig.5),and then turnSpindle clockwise.Fig. 3Flat portions of Spindle1R139ViseFig. 4Sleeve of Drill chuck1R2981R2241R223Fig. 5Flat portions ofKeyless drill chuckDISASSEMBLYTurn 1R223 clockwise to tighten Drill chuck to fastening torque 34.3 to 44.1 N.m.P4/6Repair[3] DISASSEMBLY/ASSEMBLY[3] -3. Helical Gear 37 and Ball Bearing 6202DDWDISASSEMBLY1) Remove Gear housing. Refer topage 3.2) Remove Pin 4 and Steel ball 3.5 from Spindle to preventmissing and breaking. (Fig.6)3) Hook awl to inner periphery of Ring spring 12 and removeRing spring 12. (Fig.7)4) Put Gear housing section on 1R037 and fit 1R026 to Spindle.And then press Spindle slightly with arbor press. (Fig.8)5) Put 1R283 on Spindle and push out Spindle from Helicalgear 37 with arbor press. (Fig.9)Note:When Helical Gear 37 is removed from Spindle,a heavy load arises in Ball bearing 6202DDW in Gearhousing section. Therefore, be sure to replace Ball bearing6202DDW.6) Remove Retaining ring R-35 in Bearing room, and removeRing 12 and Ring 19.7) Remove Compression spring 16 from Spindle and insertCompression spring in Ball bearing 6202DDW.Strike Spindle top with plastic hammer, and Ball bearing6202DDW can be removed from Gear housing.Fig. 6SpindleSteel ball3.5Pin 4Fig. 7SpindleAwlHelical gear 37Ring spring 12Fig. 81R026Gearhousingsection1R037Fig. 91R283Helical gear 37Spindle endis put in1R283.ASSEMBLY1) Complete assembling work to installation of Retaining ringR-35 in the reverse order of the disassembling steps.2) Mount Compression spring 16 on Spindle and put a littleamount of Molybdenum disulfide lubricant to Compressionspring 16, and then install them to Ball bearing 6202DDW.3) Put Spindle on 1R035 and set 1R028 on Helical gear 37, andthen Press-fit Helical gear 37. (Fig.10)Fig. 101R0281R035P5/6CircuitFig. 11diagramColor index of lead wires' sheathBlackWhiteRedOrangePurpleBrush holder(far side from Switch)FieldBrush holder(near side from Switch)3561a2a1b2b24Switch1Noise suppressor(if used) [ Pobierz całość w formacie PDF ]