HR3541FC-TE, MAKITA Budowa, Instrukcje serwisowe
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//-->TECHNICAL INFORMATIONHR3541FC, HR3540CCombination Hammer 35mm (1-3/8")HLModel No.DescriptionPRODUCTP 1/ 19CONCEPT AND MAIN APPLICATIONSModels HR3541FC and HR3540C have been developedfrom HR3200C series models as 35mm (1-3/8") SDS-Maxrotary hammers.WHR3541FCHR3540CListed below are specification differences between the two models.Model No.HR3541FC HR3540CActive dynamic vibration absorberAVTYesNoVibration absorbing handleLED Job lightYesNoDimensions: mm (")Model No.HR3541FC HR3540CLength (L)439 (17-1/4)Width (W) 114 (4-1/2) 108 (4-1/4)Height (H)239 (9-3/8)SpecificationVoltage (V)110120220230240Current (A)8.68.24.44.44.4Cycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput850300---300850300850300850300HR3541FCMax. Output (W)1,1001,1001,1001,1001,100HR3540CModel No.No load speed: min-1=rpmImpacts per min: min-1=ipmShank typeShank diameter: mm (")Operation modeConcreteCapacities: mm (")SteelWoodTCT bitCore bitTorque limiterVariable speed control by dialElectronicSoft startfeaturesConstant speed controlDouble insulationPower supply cord: m (ft)Net weight: kg (lbs)Weight accordingEPTA-Procedure 01/2003*:kg (lbs)315 - 6301,650 - 3,300SDS-Max18 (11/16)3 modes(Rotation only/ Rotation with hammering/ Hammering only)35 (1-3/8)90 (3-1/2)13 (1/2)32 (1-1/4)YesYesYesYesYesEurope: 4.0 (13.1), Brazil: 2.0 (6.6), Other countries: 5.0 (16.4)5.2 (11.4)4.8 (10.6)5.6 (12.3)5.2 (11.4)Standard equipment*includes Side handle.OptionalSide handle (Bar-shaped) ................................ 1 Plastic carrying ........................ 1Depth gauge .....................................................1 Cleaning cloth .......................... 1Grease vessel (containing 100g bit grease) ..... 1Note:The standard equipment for the tool shown above may differ by country.accessoriesClay spadeBushing toolRammerShank (for Bushing tool and Rammer)Chemical anchor adapterBit greaseGrease vessel (containing 30g hammer grease)Plastic carrying caseBlow out bulbSafety gogglesHammer service kitChuck adapterKeyless drill chuck assemblyTCT bitsCore bitsBull pointsCold chiselsScaling chiselsScaling chisel (for Tile)Grooving chiselP 2/ 19RepairCAUTION: Remove the Bit from the machine for safety before repair/ maintenancein accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0031R0451R3461R2121R2281R2881R2301R2691R367DescriptionRetaining ring S pliers ST-2NGear extractor (large)Center attachment for 1R045Tip for Retaining ring pliers1/4” Hex. shank bit for M4Screwdriver magnetizer1/4” Hex. shank bit for M6Bearing extractorTaper sleeveUse forRemoving / Assembling Ring spring 15Removing Armature from Gear housingTip for Retaining ring pliersRemoving M4x25 Hex socket head bolt for tightening Crank housingMagnetizing Screwdriver when removing PinRemoving M6x25 Hex socket head bolt for tightening Barrel completeRemoving Ball bearingsFitting Fluoride ring to Impact bolt[2] LUBRICATIONSApply the following grease to protect parts and product from unusual abrasion.*Makita grease R.No.00:the portions designated withblack triangles*Makita grease N.No.2:the portions designated withgraytriangleItem No.Description1Tool holder cap52426 273242 434448Tool retainerTool holderO Ring 19Cylinder 25O Ring 18Pin 7Spiral bevel gear 32Portion to lubricateThe lip portion which accepts Bit shankThe portion where Bit shank contactsThe portion where Oil seal 32 in Barrel contactsThe portion where 24 Tool holder contactsa The portion where Plane bearing 38 in Barrel contactsb The space between Striker and PistonThe portion where 32 Cylinder 25 contactsThe drum portionc The drum portion which is accepted byPlane bearing 40 in 82 Crank housing.d Gear teethFig. 115Oil sealPlanebearing 38Barrel complete5Ring 38Urethane ring 38Flat washer 39a242627 Impact boltStrikerChuck coverRing spring 25Chuck ringSpring guideCompression spring 52Spring holdera littleMakita greaseR No.00approx. 2 gLubricantMakita greaseN.No.2a littleAmount42 4344PistonFlat washer 4082Planebearing 4032b48 cSlide sleeveCompression spring 42Lock sleeveDriving sleevedP 3/ 19Repair[2] LUBRICATIONS (cont.)ApplyMakita grease R.No.00to the following portions designated with the black triangle to protect partsand product from unusual abrasion.Item No.Description50 52 61 63 O ring 855 57O ring 185875768286101102107Portion to lubricateLubricantAmountWhole portionWhole portiona littleThe drum portion for smooth reciprocation inCounter weightPipe 15Makita grease RO ring 16Whole portionSpur gear 33Gear teeth for smooth engaging with Gear shaft No.00approx. 13gCrank housing complete Crank rooma littleCrank gearGear teeth for smooth engaging with Gear shaftapprox. 13gGear housing complete Around Spur gear 33 and Torque limiter completeO ring 28Oil sealWhole portionThe lip portiona littleFig. 2Crank and Gear SectionChange lever757686Gear shaftCrank capAVT Section50Pipe 15Spring guidePipe holder5855Spring guide5752Compressionspring 1061Pipe holder6382Torque limiterCrank shaftSpur gear 33101102107Armature[3] Fastening TorqueWhen assembling Barrel complete to Crankhousing complete, tighten with M6x25 Hex sockethead bolts to7.8 up to 11.8 N.m fastening torque.(Fig.3)Fig. 3Barrel completeM6x25 Hex sockethead bolt (4pcs.)Crank housing completeP 4/ 19Repair[4] Tapping Screws4x14 and 4x18 Tapping screws are used as illustrated inFig. 4.Pay attention not to confuse them.Fig. 469 4x18Change lever67 4x1467 4x14Crank cap cover67891281311334x14 Tapping screw for tightening:Crank cap cover to Crank capCap holder to Crank gearController to Motor housingCord clamp base to ControllerCord clamp to Cord clamp baseTotal2pcs.1pc.1pc.1pc.1pc.6pcs.Crank capCrank gearSpur gear 33completeMotor housingCap holder89 4x141284x14691241251534x18Tapping Screw for tightening:Change lever to Spur gear 33 complete 1pc.Rear cover to Motor housing2pcs.Brush holder unit to Motor housing4pcs.Handle cover to Handle1pc.Total8pcs.ControllerCord clamp baseCord clampHandleHandlecoverBrush holder unit1314x141334x14125 4x18Rear cover153 4x18124 4x18P 5/ 19Repair[5] DISASSEMBLY/ASSEMBLY[5]-1. ChuckDISASSEMBLING(1) Remove Controller and Handle section and then upright the machine as illustrated inFig. 5.(2) Disassemble Chuck section as illustrated inFig. 6.Fig. 5Compression spring 11ControllerM5x20 Pan headscrew (2pcs.)Handle section5x25 Tapping screw (2pcs.)4x18 Tapping screw (2pcs.)Fig. 6Tool holder capChuck coverChuck coverChuck ring1R212Ring spring 25Tool retainerChuck ringRemove Tool holder cap.Remove Chuck cover.Remove Ring spring 25.Remove Chuck ring.Compression spring 52Tool retainerSpring guideSpring guideSpringholderTool retainerWhile pressing down Spring guide,remove Tool retainer.Compression spring 52Remove Spring guide.Remove Compression spring 52 and Spring holder.ASSEMBLINGTake the disassembling step in reverse.Refer toFigs. 6 and 5. [ Pobierz całość w formacie PDF ]
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//-->TECHNICAL INFORMATIONHR3541FC, HR3540CCombination Hammer 35mm (1-3/8")HLModel No.DescriptionPRODUCTP 1/ 19CONCEPT AND MAIN APPLICATIONSModels HR3541FC and HR3540C have been developedfrom HR3200C series models as 35mm (1-3/8") SDS-Maxrotary hammers.WHR3541FCHR3540CListed below are specification differences between the two models.Model No.HR3541FC HR3540CActive dynamic vibration absorberAVTYesNoVibration absorbing handleLED Job lightYesNoDimensions: mm (")Model No.HR3541FC HR3540CLength (L)439 (17-1/4)Width (W) 114 (4-1/2) 108 (4-1/4)Height (H)239 (9-3/8)SpecificationVoltage (V)110120220230240Current (A)8.68.24.44.44.4Cycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput850300---300850300850300850300HR3541FCMax. Output (W)1,1001,1001,1001,1001,100HR3540CModel No.No load speed: min-1=rpmImpacts per min: min-1=ipmShank typeShank diameter: mm (")Operation modeConcreteCapacities: mm (")SteelWoodTCT bitCore bitTorque limiterVariable speed control by dialElectronicSoft startfeaturesConstant speed controlDouble insulationPower supply cord: m (ft)Net weight: kg (lbs)Weight accordingEPTA-Procedure 01/2003*:kg (lbs)315 - 6301,650 - 3,300SDS-Max18 (11/16)3 modes(Rotation only/ Rotation with hammering/ Hammering only)35 (1-3/8)90 (3-1/2)13 (1/2)32 (1-1/4)YesYesYesYesYesEurope: 4.0 (13.1), Brazil: 2.0 (6.6), Other countries: 5.0 (16.4)5.2 (11.4)4.8 (10.6)5.6 (12.3)5.2 (11.4)Standard equipment*includes Side handle.OptionalSide handle (Bar-shaped) ................................ 1 Plastic carrying ........................ 1Depth gauge .....................................................1 Cleaning cloth .......................... 1Grease vessel (containing 100g bit grease) ..... 1Note:The standard equipment for the tool shown above may differ by country.accessoriesClay spadeBushing toolRammerShank (for Bushing tool and Rammer)Chemical anchor adapterBit greaseGrease vessel (containing 30g hammer grease)Plastic carrying caseBlow out bulbSafety gogglesHammer service kitChuck adapterKeyless drill chuck assemblyTCT bitsCore bitsBull pointsCold chiselsScaling chiselsScaling chisel (for Tile)Grooving chiselP 2/ 19RepairCAUTION: Remove the Bit from the machine for safety before repair/ maintenancein accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0031R0451R3461R2121R2281R2881R2301R2691R367DescriptionRetaining ring S pliers ST-2NGear extractor (large)Center attachment for 1R045Tip for Retaining ring pliers1/4” Hex. shank bit for M4Screwdriver magnetizer1/4” Hex. shank bit for M6Bearing extractorTaper sleeveUse forRemoving / Assembling Ring spring 15Removing Armature from Gear housingTip for Retaining ring pliersRemoving M4x25 Hex socket head bolt for tightening Crank housingMagnetizing Screwdriver when removing PinRemoving M6x25 Hex socket head bolt for tightening Barrel completeRemoving Ball bearingsFitting Fluoride ring to Impact bolt[2] LUBRICATIONSApply the following grease to protect parts and product from unusual abrasion.*Makita grease R.No.00:the portions designated withblack triangles*Makita grease N.No.2:the portions designated withgraytriangleItem No.Description1Tool holder cap52426 273242 434448Tool retainerTool holderO Ring 19Cylinder 25O Ring 18Pin 7Spiral bevel gear 32Portion to lubricateThe lip portion which accepts Bit shankThe portion where Bit shank contactsThe portion where Oil seal 32 in Barrel contactsThe portion where 24 Tool holder contactsa The portion where Plane bearing 38 in Barrel contactsb The space between Striker and PistonThe portion where 32 Cylinder 25 contactsThe drum portionc The drum portion which is accepted byPlane bearing 40 in 82 Crank housing.d Gear teethFig. 115Oil sealPlanebearing 38Barrel complete5Ring 38Urethane ring 38Flat washer 39a242627 Impact boltStrikerChuck coverRing spring 25Chuck ringSpring guideCompression spring 52Spring holdera littleMakita greaseR No.00approx. 2 gLubricantMakita greaseN.No.2a littleAmount42 4344PistonFlat washer 4082Planebearing 4032b48 cSlide sleeveCompression spring 42Lock sleeveDriving sleevedP 3/ 19Repair[2] LUBRICATIONS (cont.)ApplyMakita grease R.No.00to the following portions designated with the black triangle to protect partsand product from unusual abrasion.Item No.Description50 52 61 63 O ring 855 57O ring 185875768286101102107Portion to lubricateLubricantAmountWhole portionWhole portiona littleThe drum portion for smooth reciprocation inCounter weightPipe 15Makita grease RO ring 16Whole portionSpur gear 33Gear teeth for smooth engaging with Gear shaft No.00approx. 13gCrank housing complete Crank rooma littleCrank gearGear teeth for smooth engaging with Gear shaftapprox. 13gGear housing complete Around Spur gear 33 and Torque limiter completeO ring 28Oil sealWhole portionThe lip portiona littleFig. 2Crank and Gear SectionChange lever757686Gear shaftCrank capAVT Section50Pipe 15Spring guidePipe holder5855Spring guide5752Compressionspring 1061Pipe holder6382Torque limiterCrank shaftSpur gear 33101102107Armature[3] Fastening TorqueWhen assembling Barrel complete to Crankhousing complete, tighten with M6x25 Hex sockethead bolts to7.8 up to 11.8 N.m fastening torque.(Fig.3)Fig. 3Barrel completeM6x25 Hex sockethead bolt (4pcs.)Crank housing completeP 4/ 19Repair[4] Tapping Screws4x14 and 4x18 Tapping screws are used as illustrated inFig. 4.Pay attention not to confuse them.Fig. 469 4x18Change lever67 4x1467 4x14Crank cap cover67891281311334x14 Tapping screw for tightening:Crank cap cover to Crank capCap holder to Crank gearController to Motor housingCord clamp base to ControllerCord clamp to Cord clamp baseTotal2pcs.1pc.1pc.1pc.1pc.6pcs.Crank capCrank gearSpur gear 33completeMotor housingCap holder89 4x141284x14691241251534x18Tapping Screw for tightening:Change lever to Spur gear 33 complete 1pc.Rear cover to Motor housing2pcs.Brush holder unit to Motor housing4pcs.Handle cover to Handle1pc.Total8pcs.ControllerCord clamp baseCord clampHandleHandlecoverBrush holder unit1314x141334x14125 4x18Rear cover153 4x18124 4x18P 5/ 19Repair[5] DISASSEMBLY/ASSEMBLY[5]-1. ChuckDISASSEMBLING(1) Remove Controller and Handle section and then upright the machine as illustrated inFig. 5.(2) Disassemble Chuck section as illustrated inFig. 6.Fig. 5Compression spring 11ControllerM5x20 Pan headscrew (2pcs.)Handle section5x25 Tapping screw (2pcs.)4x18 Tapping screw (2pcs.)Fig. 6Tool holder capChuck coverChuck coverChuck ring1R212Ring spring 25Tool retainerChuck ringRemove Tool holder cap.Remove Chuck cover.Remove Ring spring 25.Remove Chuck ring.Compression spring 52Tool retainerSpring guideSpring guideSpringholderTool retainerWhile pressing down Spring guide,remove Tool retainer.Compression spring 52Remove Spring guide.Remove Compression spring 52 and Spring holder.ASSEMBLINGTake the disassembling step in reverse.Refer toFigs. 6 and 5. [ Pobierz całość w formacie PDF ]