HR4001C-TE, MAKITA Budowa, Instrukcje serwisowe
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//-->TECHNICAL INFORMATIONHR4001C, HR4010C, HR4011CRotary Hammers 40mm (1-9/16")HLNEW TOOLP 1 / 20Model No.DescriptionCONCEPT AND MAIN APPLICATIONSThese three rotary hammers have been developed to surpasscompetitions in vibration level, operation efficiency andcost-effectiveness.Listed below are their main features.Model No.HR4001CActive dynamic vibration absorberNoVibration absorbing handleNoSelectable two on-off switchesYesHR4010CYesNoYesHR4011CYesYesNoWHR4001CLHWLHR4010CHModel No.Length (L)Width (W)Height (H)Dimensions: mm (")HR4001C HR4010C HR4011C468(18-1/2)106(4-3/16)116(4-9/16)261(10-1/4)WHR4011CSpecificationVoltage (V)110120220230240Current (A)12116.26.26.2Cycle (Hz)50 / 6050 / 6050 / 6050 / 6050 / 60Continuous Rating (W)InputOutput1,1005001,1005001,1005501,1005501,100550Max. Output (W)1,2001,2001,5001,5001,500Model No.HR4001CHR4010CHR4011CNo load speed: min-1=rpm.235 - 480Blow per min: min-1=bpm.1,350 - 2,750Bit typeSDS Max-drive, Shank diameter: 18mm (11/16")Max bit diameterConcrete: 40 (1-9/16)Capacity: mm (")Max Core bit diameter105 (4-1/8)Torque limiterYesVariable speed control by dialYesElectronicSoft startYesfeaturesConstant speed controlYesDouble insulationYesNet weight: kg (lbs)5.9 (13.0)6.3 (13.9)Power supply cord: m (ft)Europe: 4.0 (13.1); Brazil, Chile: 2.0 (6.6); Other countries: 5.0 (16.4)Standard equipmentSide handle assembly (D-shaped) .......... 1 pc Bit grease ................................. 1 pcSide handle (Bar-shaped) ....................... 1 pc Plastic carrying ........................ 1 pcDepth gauge ........................................... 1 pcCleaning cloth .......................... 1 pcNote:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesGrooving chiselClay spadeBushing toolRammerShank for rammer and bushing toolChemical anchor adaptorBit GreaseHammer Service KitGrease vesselSide handle assembly (D-shaped)Plastic Carrying CaseBlow Out BulbSafety GoggleAssorted T.C.T. hammer bitsAssorted Bull pointsAssorted Core bitsAssorted Cold chiselsAssorted Scaling chiselsChisel for tile removalP 2 / 20RepairCAUTION: Disconnect the machine from the power source for safety before repair/maintenance![1] NECESSARY REPAIRING TOOLSCode No.1R0031R0221R0451R1671R2121R2131R2141R2691R2301R3461R350DescriptionRetaining Ring S Pliers ST-2NBearing PlateGear extractor, largeT-Type Hex Wrench 3-70Tip for Retaining Ring PliersCylinder ExtractorTaper SleeveBearing Extractor1/4" Hex Shank Bit for M6Center Attachment for 1R045Ring 60Use forRemoving/ installing Ring springsRemoving Helical gear 38Removing ArmatureRemoving Barrel cover completeRemoving/ installing Ring springs (for modular use with No.1R003)Removing CylinderInstalling Fluoride ringReplacing Ball bearingsRemoving/ installing Barrel completeRemoving Armature (for modular use with 1R045)Removing Cylinder[2] LUBRICATIONApply the following grease to the portions designated with the triangle to protect parts and product from unusual abrasion.Item No.DescriptionGrease typeR.No.002224252632373846Fig. 1ASpacerChuck ringTool retainerTool holderO ring 20 on impact boltFluoride ring 25 on impact boltX ring 18 on impact boltO ring 22 on strikerO ring 21 on pistonO ring 22 on pistonCylinder 28.5:Makita grease R.No.00:Makita grease N.No.2About 5g on the inside surface that contacts Piston andImpact boltR.No.00Whole portionN.No.2Portion to lubricateAbout 5g on the inside surface that contacts Impact boltTwo elliptic holes that contact Tool retainersOutside surface that contacts Spacer and Chuck ringNote:For long tool life, at the same time whenCarbon brushes are replaced,it is recommended;1) to replace the following parts:2) to lubricate the following parts withMakita grease R.No.00:(See "[4] Maintenance Program".)Tool retainerImpact boltStrikerPistonP 3 / 20Repair[2] LUBRICATIONApply Makita grease R. No.00 to the portions designated with black triangle to protect parts and productfrom unusual abrasion.Item No.80838689909299---O ring 18Crank shaftHelical gear 38Flat washer 10Gear housing completeDriving flangeTorque limiter assemblyDescriptionCrank housing completeWhole portionCrank pin portionTeeth portionSurface that contactsHelical gear 38About 22g into the Gear roomSurface that contacts Torque limiter assemblyTeeth portion of Helical gear 61Teeth portion of Straight bevel gear 7Portion to lubricateAbout 20g into the Crank roomActive dynamic vibration absorber of HR4010C and HR4011C54Fig. 1BCounter weight (2 pcs)Surface that contacts Pipe 16Crank cap coverControl plateConnecting rodCrank leverCrank capTorque limiterassemblyApply adhesive to thethreaded portion whentightening this screw.Active dynamic vibration absorberof HR4010C and HR4011CArmatureLink leverPan head screw M4x10Note:For long tool life, at the same timewhen Carbon brushes are replaced,it is recommended to lubricateCrank housing complete withMakita grease R.No.00.(See "[4] Maintenance Program".)Pipe holderCompressionspring 11Pipe 16CompressionPipe holderspring 11P 4 / 20Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Chuck SectionDISASSEMBLING1) Remove Tool holder cap with a slotted screwdriver and by hand. Using Retaining ring S pliers ST-2N (No.1R003),put Ring spring 25 out of the ring installation groove on Tool holder. Then using No.1R003 and Tip for retaining ringpliers (No.1R212), remove Ring spring 25 from Tool holder. Now Flat washer 28, Chuck cover and Spacer can beremoved. (Fig.2)2) Remove the other Ring spring 25 using No.1R003 and No.1R212. Chuck ring and Release cover can now beremoved. Now you will see a pair of Tool retainers assembled on Tool retainer. (Fig.3)4) Remove the two Tool retainers while pushing down Spring guide towards the Barrel cover side. (Fig.4)5) Remove Spring guide and Compression spring 48, and unscrew Hex socket head bolt M4x16 using No.1R167 orhex wrench 3. Barrel cover complete can be now removed. (Fig.5)Fig. 2Flat washer 28Chuck coverTool holder capRing spring 25Flat washer 28SpacerRing spring 25Chuck ringRelease coverTool retainer (2pcs)Release coverFig. 3Ring spring 25Chuck ringFig. 4Fig. 5Spring guide (2pcs)Tool holderTool retainer(2pcs)Compressionspring 48Spring guideHex socket headbolt M4x16Barrel cover completeASSEMBLINGDo the reverse of the the disassembling steps.P 5 / 20Repair[3] DISASSEMBLY/ASSEMBLY[3] -2. Blowing Mechanism (Impact bolt, Striker, etc.)DISASSEMBLING1) In order to replace the inner parts of the blowing mechanism, first remove Crank housing cover after removingthe Chuck section, (Fig.6)Fig. 6Release the interlock between Crank housing coverand Crank cap cover.Remove Crank housing cover fromCrank housing complete while expandingthe rear end.Crank housing coverCrank cap coverCrank housingcompleteFig. 72) Then remove the assembly of Barrel completeand Tool holder (Fig.7).3) Remove Impact bolt from Tool holder by tappingthe edge of Tool holder with plastic hammer.(Fig.8)Important:If contaminated with dust, clean up the insideof Tool holder.4) O ring 20 is installed under Fluoride ring 25.If Fluoride ring 25 is worn out, the orange colorof O ring 20 will be visible. (Fig.9)In this case, replace Fluoride ring 25 togetherwith O ring 20 and X ring 18.Do not replace the Fluoride ring alone.Fig. 8Barrel completeFluoride ring 25, worn outO ring 20(color: orange)X ring 18Impact boltBarrel completeTool holderHex socket headbolt M6x30 (4pcs)Using No.1R230 or the like, unscrew fourM6x30 Hex socket head bolts.Now the assembly of Barrel and Tool holdercan be separated from Crank housing comp.Fig. 9Tool holderImpact bolt [ Pobierz całość w formacie PDF ]
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//-->TECHNICAL INFORMATIONHR4001C, HR4010C, HR4011CRotary Hammers 40mm (1-9/16")HLNEW TOOLP 1 / 20Model No.DescriptionCONCEPT AND MAIN APPLICATIONSThese three rotary hammers have been developed to surpasscompetitions in vibration level, operation efficiency andcost-effectiveness.Listed below are their main features.Model No.HR4001CActive dynamic vibration absorberNoVibration absorbing handleNoSelectable two on-off switchesYesHR4010CYesNoYesHR4011CYesYesNoWHR4001CLHWLHR4010CHModel No.Length (L)Width (W)Height (H)Dimensions: mm (")HR4001C HR4010C HR4011C468(18-1/2)106(4-3/16)116(4-9/16)261(10-1/4)WHR4011CSpecificationVoltage (V)110120220230240Current (A)12116.26.26.2Cycle (Hz)50 / 6050 / 6050 / 6050 / 6050 / 60Continuous Rating (W)InputOutput1,1005001,1005001,1005501,1005501,100550Max. Output (W)1,2001,2001,5001,5001,500Model No.HR4001CHR4010CHR4011CNo load speed: min-1=rpm.235 - 480Blow per min: min-1=bpm.1,350 - 2,750Bit typeSDS Max-drive, Shank diameter: 18mm (11/16")Max bit diameterConcrete: 40 (1-9/16)Capacity: mm (")Max Core bit diameter105 (4-1/8)Torque limiterYesVariable speed control by dialYesElectronicSoft startYesfeaturesConstant speed controlYesDouble insulationYesNet weight: kg (lbs)5.9 (13.0)6.3 (13.9)Power supply cord: m (ft)Europe: 4.0 (13.1); Brazil, Chile: 2.0 (6.6); Other countries: 5.0 (16.4)Standard equipmentSide handle assembly (D-shaped) .......... 1 pc Bit grease ................................. 1 pcSide handle (Bar-shaped) ....................... 1 pc Plastic carrying ........................ 1 pcDepth gauge ........................................... 1 pcCleaning cloth .......................... 1 pcNote:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesGrooving chiselClay spadeBushing toolRammerShank for rammer and bushing toolChemical anchor adaptorBit GreaseHammer Service KitGrease vesselSide handle assembly (D-shaped)Plastic Carrying CaseBlow Out BulbSafety GoggleAssorted T.C.T. hammer bitsAssorted Bull pointsAssorted Core bitsAssorted Cold chiselsAssorted Scaling chiselsChisel for tile removalP 2 / 20RepairCAUTION: Disconnect the machine from the power source for safety before repair/maintenance![1] NECESSARY REPAIRING TOOLSCode No.1R0031R0221R0451R1671R2121R2131R2141R2691R2301R3461R350DescriptionRetaining Ring S Pliers ST-2NBearing PlateGear extractor, largeT-Type Hex Wrench 3-70Tip for Retaining Ring PliersCylinder ExtractorTaper SleeveBearing Extractor1/4" Hex Shank Bit for M6Center Attachment for 1R045Ring 60Use forRemoving/ installing Ring springsRemoving Helical gear 38Removing ArmatureRemoving Barrel cover completeRemoving/ installing Ring springs (for modular use with No.1R003)Removing CylinderInstalling Fluoride ringReplacing Ball bearingsRemoving/ installing Barrel completeRemoving Armature (for modular use with 1R045)Removing Cylinder[2] LUBRICATIONApply the following grease to the portions designated with the triangle to protect parts and product from unusual abrasion.Item No.DescriptionGrease typeR.No.002224252632373846Fig. 1ASpacerChuck ringTool retainerTool holderO ring 20 on impact boltFluoride ring 25 on impact boltX ring 18 on impact boltO ring 22 on strikerO ring 21 on pistonO ring 22 on pistonCylinder 28.5:Makita grease R.No.00:Makita grease N.No.2About 5g on the inside surface that contacts Piston andImpact boltR.No.00Whole portionN.No.2Portion to lubricateAbout 5g on the inside surface that contacts Impact boltTwo elliptic holes that contact Tool retainersOutside surface that contacts Spacer and Chuck ringNote:For long tool life, at the same time whenCarbon brushes are replaced,it is recommended;1) to replace the following parts:2) to lubricate the following parts withMakita grease R.No.00:(See "[4] Maintenance Program".)Tool retainerImpact boltStrikerPistonP 3 / 20Repair[2] LUBRICATIONApply Makita grease R. No.00 to the portions designated with black triangle to protect parts and productfrom unusual abrasion.Item No.80838689909299---O ring 18Crank shaftHelical gear 38Flat washer 10Gear housing completeDriving flangeTorque limiter assemblyDescriptionCrank housing completeWhole portionCrank pin portionTeeth portionSurface that contactsHelical gear 38About 22g into the Gear roomSurface that contacts Torque limiter assemblyTeeth portion of Helical gear 61Teeth portion of Straight bevel gear 7Portion to lubricateAbout 20g into the Crank roomActive dynamic vibration absorber of HR4010C and HR4011C54Fig. 1BCounter weight (2 pcs)Surface that contacts Pipe 16Crank cap coverControl plateConnecting rodCrank leverCrank capTorque limiterassemblyApply adhesive to thethreaded portion whentightening this screw.Active dynamic vibration absorberof HR4010C and HR4011CArmatureLink leverPan head screw M4x10Note:For long tool life, at the same timewhen Carbon brushes are replaced,it is recommended to lubricateCrank housing complete withMakita grease R.No.00.(See "[4] Maintenance Program".)Pipe holderCompressionspring 11Pipe 16CompressionPipe holderspring 11P 4 / 20Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Chuck SectionDISASSEMBLING1) Remove Tool holder cap with a slotted screwdriver and by hand. Using Retaining ring S pliers ST-2N (No.1R003),put Ring spring 25 out of the ring installation groove on Tool holder. Then using No.1R003 and Tip for retaining ringpliers (No.1R212), remove Ring spring 25 from Tool holder. Now Flat washer 28, Chuck cover and Spacer can beremoved. (Fig.2)2) Remove the other Ring spring 25 using No.1R003 and No.1R212. Chuck ring and Release cover can now beremoved. Now you will see a pair of Tool retainers assembled on Tool retainer. (Fig.3)4) Remove the two Tool retainers while pushing down Spring guide towards the Barrel cover side. (Fig.4)5) Remove Spring guide and Compression spring 48, and unscrew Hex socket head bolt M4x16 using No.1R167 orhex wrench 3. Barrel cover complete can be now removed. (Fig.5)Fig. 2Flat washer 28Chuck coverTool holder capRing spring 25Flat washer 28SpacerRing spring 25Chuck ringRelease coverTool retainer (2pcs)Release coverFig. 3Ring spring 25Chuck ringFig. 4Fig. 5Spring guide (2pcs)Tool holderTool retainer(2pcs)Compressionspring 48Spring guideHex socket headbolt M4x16Barrel cover completeASSEMBLINGDo the reverse of the the disassembling steps.P 5 / 20Repair[3] DISASSEMBLY/ASSEMBLY[3] -2. Blowing Mechanism (Impact bolt, Striker, etc.)DISASSEMBLING1) In order to replace the inner parts of the blowing mechanism, first remove Crank housing cover after removingthe Chuck section, (Fig.6)Fig. 6Release the interlock between Crank housing coverand Crank cap cover.Remove Crank housing cover fromCrank housing complete while expandingthe rear end.Crank housing coverCrank cap coverCrank housingcompleteFig. 72) Then remove the assembly of Barrel completeand Tool holder (Fig.7).3) Remove Impact bolt from Tool holder by tappingthe edge of Tool holder with plastic hammer.(Fig.8)Important:If contaminated with dust, clean up the insideof Tool holder.4) O ring 20 is installed under Fluoride ring 25.If Fluoride ring 25 is worn out, the orange colorof O ring 20 will be visible. (Fig.9)In this case, replace Fluoride ring 25 togetherwith O ring 20 and X ring 18.Do not replace the Fluoride ring alone.Fig. 8Barrel completeFluoride ring 25, worn outO ring 20(color: orange)X ring 18Impact boltBarrel completeTool holderHex socket headbolt M6x30 (4pcs)Using No.1R230 or the like, unscrew fourM6x30 Hex socket head bolts.Now the assembly of Barrel and Tool holdercan be separated from Crank housing comp.Fig. 9Tool holderImpact bolt [ Pobierz całość w formacie PDF ]