HR5211C-TE, MAKITA Budowa, Instrukcje serwisowe
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//-->TECHNICAL INFORMATIONHR5211C, HR5210C, HR5201CRotary Hammer 52mm (2")LModels No.DescriptionPRODUCTP 1/ 24CONCEPT AND MAIN APPLICATIONSThese Rotary hammers are successor models of the currentHR5001C series models, featuring the same engineering conceptof "Low vibration and High efficiency" as applied to Model HR4001Cseries models.Listed below are specification differences among the three models.Model No.HR5211C HR5210CActive dynamic vibration absorberYesYesVibration absorbing handleYesNoSelectable two on-off switchesNoYesHR5201CNoNoYesWH(The image illustrated aboveis Model HR5211C.)Dimensions: mm (")HR5210CHR5201CHR5211CLength (L)599 (23-1/2)Width (W) 149 (5-7/8) 130 (5-1/8)Height (H)287 (11-1/4)SpecificationVoltage (V)110120220230240SpecificationNo load speed: min-1= rpmImpacts per minute: min-1= ipmShank typeShankShank diameter: mm (")TCT bitCapacity:ConcreteCore bitmm (")Torque limiterVariable speed control by dialSoft startElectronicConstant speed controlcontrolLED power light*1LED service light*2Double insulationPower supply cord: m (ft)Net weight: kg (lbs)Current (A)1515888ModelCycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput1,500750---8001,5009501,5009501,500950HR5201CMax. Output (W)1,6001,8002,1002,1002,100HR5210C/ HR5211C130 - 2601,075 - 2,150SDS-Max18 (11/16)52 (2)160 (6-1/4)YesYesYesYesYesYesYesEurope: 4.0 (13.1), Other countries: 5.0 (16.4)11.6 (25.6)10.8 (23.8)*1indicates trouble with the electric circuit.*2indicates when to replace carbon brush.Standard equipmentSide handle assembly (D-shaped) .......... 1 pcSide handle (Bar-shaped) ....................... 1 pcDepth gauge ........................................... 1 pcBit grease ................................. 1 pcPlastic carrying case................. 1 pcCleaning cloth .......................... 1 pcNote:The standard equipment for the tool shown may differ from country to country.OptionalaccessoriesTile chiselsGrooving chiselClay spadeBushing toolRammerShank for Bushing tool/RammerChemical anchor adapterBit greaseHammer greaseBlow-out bulbSafety goggleHammer service kitTCT bitsCore bitsBull pointsCold chiselsScaling chiselsP 2 / 24RepairCAUTION: Remove the bit from the machine for safety before repair/ maintenancein accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0031R0401R0451R2121R2131R2141R2281R2311R2321R2581R2691R3461R350DescriptionRetaining ring S pliers ST-2NArmature holder 50 set for ViseGear extractorTip for Retaining pliersCylinder extractorTaper sleeve1/4" Hex shank bit for M41/4" Hex shank bit for M8Pipe 30V block (2 pcs.)Bearing extractorCenter attachmentRing 60Removal of Ring springsSupporting Jig for 1R213 when removing Cylinder from Barrel completeRemoval of Armature from Gear housing completeAttachment for 1R003 when removing Ring springsRemoval of Cylinder from Barrel completeFitting Fluoride ring to Impact boltRemoval of Hex socket head bolt M4Removal of Hex socket head bolt M8Assembling Spur gear 24Supporting Jig for assembling / disassembling Spur gear 24Assembling / Disassembling Ball bearingsAttachment for 1R045 when removing ArmatureSupporting Jig for 1R213, when removing Cylinder from Barrel completeStabilizing the machineUse for[2] LUBRICATIONApply Makita grease to the following portions designated with the black triangle to protect parts and productfrom unusual abrasion.Item No.19172122242934DescriptionTool holder capTool retainerTool Holder AO Ring 18Fluoride Ring 25Impact BoltRing 47Tool Holder BPortion to lubricatea Apply Makita grease N No.2 to the rip portion.b Apply Makita grease N No.2 to the portion where Bit shank contacts.c To the portion where Oil seal in Barrel complete contactsTo the whole portionTo the whole portionTo the whole portiond To the portion where Plane bearing 52 contacts.e Applyapprox. 15gto the portion where Ring 20 hits, when it is pushedby Slide sleeve.f To the portion where Plane bearing 57 contactsg To the Inside where Ring 20, Rubber ring 24, Collar sleeve 20 contactFig. 1Barrel completeOil sealab1Planebearing 52917Planebearing 57Oil indexMakita grease N No.2Makita grease N No.0029349gO ring 20Slide SleeveRubber ring 24cd ef212224Ring 20Collarsleeve 20Plane Bearings 52 and 57are factory-assembled parts.P 3 / 24Repair[2] LUBRICATION (Cont)Item No.4546 4947485154 6756 6559 616074768697Pin 12O ring 34O ring 36: 3 pcs.Cylinder 40Straight bevel gear 46O ring 12O ring 12O ring 24Pipe 22O ring 36Link leverCrank housing completeGear housing completeFig. 1ADescriptionPortion to lubricateDrum portion for smooth moving of Connecting rod and PistonWhole portionWhole portionInside where Striker and Piston move. Applyapprox. 5g.a Drum portion where Plane bearing 67 in Crank housing complete contacts.b Teeth portion which engages with the Spiral bevel gear of Torque limiter.Whole portionWhole portionWhole portionInside where counter weight moves.Whole portionWhole portionc Crank room where Crank shaft rotates. Applyapprox. 40g.d Gear room where Helical gears 24 and 47, Torque limiter's gearand the drive end of Armature engage. Applyapprox. 40g.Crank cap coverCrank lever7476aStrikerConnecting rodPlane bearing 6745cTorsion spring 16Crank cap8651b494847 46PistonCrank shaftRetainer plateHelical gear 47Spur gear 24dActive dynamic vibration absorber of HR5210C and HR5211CFig. 1BSpringguideCounterweightSpringguide97Pipe holder545659 60616567Pipe holderSpringguideCounterweightSpringguideP 4 / 24Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Chuck SectionDISASSEMBLYChuck section can be disassembled in the order fromFig. 2to6.Fig. 2Handle sectionLead unitFig. 3Tool holder capChuck coverControllerCord clamp basePower supply cordTappingscrew 5x25: 6pcs.1R350Remove Tool holder cap with a slottedscrewdriver.Remove six 5x25 Tapping screws, and disconnect Lead unit fromController. Now Handle section can be separated from the Machine.And remove Power supply cord with Cord clamp base.Fig. 4Put Ring spring 25 out of the ring installation groove on Tool holderusing 1R003 and 1R212. Then remove the Ring spring 25 fromTool holder. Now Flat washer 28, Chuck cover and Spacer can beremoved.Ring Spring 25Fig. 5Remove the other Ring spring 25 using1R003 and 1R212. Now Chuck ring andRelease cover can be removed.Ring Spring 251R2121R003Chuck CoverSpacerReleaseCoverFlat Washer 28Chuck RingFig. 6Remove two Tool retainers while pushing down Spring guide toward Barrel cover side.Spring guide and Compression spring 49 can be removed from Tool holder A.Spring GuideTool Retainer: 2psc.Spring GuideToolHolder ACompressionSpring 49Spring GuideASSEMBLYDo the reverse of disassembling steps.P 5 / 24Repair[3] DISASSEMBLY/ASSEMBLY[3] -2. Parts in Tool Holder and Cylinder 40DISASSEMBLYThe Parts in Tool holder can be removed, without disassembling Chuck section.1) Separate Chuck and Barrel section and Gear housing cover from Crank housing complete. (Fig.7)2) From Tool holder B, the Parts can be removed as illustrated inFig. 8 and Fig. 9.3) From Cylinder 40, the Parts can be removed as illustrated inFig. 10.Fig. 7Hex SocketHead Bolt M8x35: 4 pcs.Crank HousingCompleteChuck and BarrelsectionHex sockethead bolt M4x25: 1 pc.Fig. 8Gear housing coverToolHolder BUnscrew a M4x25 Hex socket head bolt using 1R228 or the like.Unscrew four M8x25 Hex socket head bolts using 1R231 or thelike.Now Chuck and Barrel section and Gear housing cover can beseparated from Crank housing cover.Fig. 9Remove Impact bolt, Slide sleeve, etc. from Toolholder B by pushing with screwdriver or the like.Rubber ring 24Slide sleeveImpact boltThe inner Parts removed in Fig. 8 are disassembledas illustrated to right.O ring 20 is installed under Fluoride ring 25.If Fluoride ring 25 is worn out, the orange color ofO ring 20 will be visible. (Fig.9)In this case, replace Fluoride ring 25 together withO ring 20 and O ring 18.Do not replace the Fluoride ring alone.Fig. 10Compressionspring 46Ring 45StrikerCylinder 40O ring 18Ring 20Collar sleeve 20Impact boltO ring 20Fluoridering 25StrikerO ring 34Ring 45, Compression spring 46 and Striker can be removed fromCylinder 40.Then O ring 34 can be disassembled from Striker. [ Pobierz całość w formacie PDF ]
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//-->TECHNICAL INFORMATIONHR5211C, HR5210C, HR5201CRotary Hammer 52mm (2")LModels No.DescriptionPRODUCTP 1/ 24CONCEPT AND MAIN APPLICATIONSThese Rotary hammers are successor models of the currentHR5001C series models, featuring the same engineering conceptof "Low vibration and High efficiency" as applied to Model HR4001Cseries models.Listed below are specification differences among the three models.Model No.HR5211C HR5210CActive dynamic vibration absorberYesYesVibration absorbing handleYesNoSelectable two on-off switchesNoYesHR5201CNoNoYesWH(The image illustrated aboveis Model HR5211C.)Dimensions: mm (")HR5210CHR5201CHR5211CLength (L)599 (23-1/2)Width (W) 149 (5-7/8) 130 (5-1/8)Height (H)287 (11-1/4)SpecificationVoltage (V)110120220230240SpecificationNo load speed: min-1= rpmImpacts per minute: min-1= ipmShank typeShankShank diameter: mm (")TCT bitCapacity:ConcreteCore bitmm (")Torque limiterVariable speed control by dialSoft startElectronicConstant speed controlcontrolLED power light*1LED service light*2Double insulationPower supply cord: m (ft)Net weight: kg (lbs)Current (A)1515888ModelCycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput1,500750---8001,5009501,5009501,500950HR5201CMax. Output (W)1,6001,8002,1002,1002,100HR5210C/ HR5211C130 - 2601,075 - 2,150SDS-Max18 (11/16)52 (2)160 (6-1/4)YesYesYesYesYesYesYesEurope: 4.0 (13.1), Other countries: 5.0 (16.4)11.6 (25.6)10.8 (23.8)*1indicates trouble with the electric circuit.*2indicates when to replace carbon brush.Standard equipmentSide handle assembly (D-shaped) .......... 1 pcSide handle (Bar-shaped) ....................... 1 pcDepth gauge ........................................... 1 pcBit grease ................................. 1 pcPlastic carrying case................. 1 pcCleaning cloth .......................... 1 pcNote:The standard equipment for the tool shown may differ from country to country.OptionalaccessoriesTile chiselsGrooving chiselClay spadeBushing toolRammerShank for Bushing tool/RammerChemical anchor adapterBit greaseHammer greaseBlow-out bulbSafety goggleHammer service kitTCT bitsCore bitsBull pointsCold chiselsScaling chiselsP 2 / 24RepairCAUTION: Remove the bit from the machine for safety before repair/ maintenancein accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0031R0401R0451R2121R2131R2141R2281R2311R2321R2581R2691R3461R350DescriptionRetaining ring S pliers ST-2NArmature holder 50 set for ViseGear extractorTip for Retaining pliersCylinder extractorTaper sleeve1/4" Hex shank bit for M41/4" Hex shank bit for M8Pipe 30V block (2 pcs.)Bearing extractorCenter attachmentRing 60Removal of Ring springsSupporting Jig for 1R213 when removing Cylinder from Barrel completeRemoval of Armature from Gear housing completeAttachment for 1R003 when removing Ring springsRemoval of Cylinder from Barrel completeFitting Fluoride ring to Impact boltRemoval of Hex socket head bolt M4Removal of Hex socket head bolt M8Assembling Spur gear 24Supporting Jig for assembling / disassembling Spur gear 24Assembling / Disassembling Ball bearingsAttachment for 1R045 when removing ArmatureSupporting Jig for 1R213, when removing Cylinder from Barrel completeStabilizing the machineUse for[2] LUBRICATIONApply Makita grease to the following portions designated with the black triangle to protect parts and productfrom unusual abrasion.Item No.19172122242934DescriptionTool holder capTool retainerTool Holder AO Ring 18Fluoride Ring 25Impact BoltRing 47Tool Holder BPortion to lubricatea Apply Makita grease N No.2 to the rip portion.b Apply Makita grease N No.2 to the portion where Bit shank contacts.c To the portion where Oil seal in Barrel complete contactsTo the whole portionTo the whole portionTo the whole portiond To the portion where Plane bearing 52 contacts.e Applyapprox. 15gto the portion where Ring 20 hits, when it is pushedby Slide sleeve.f To the portion where Plane bearing 57 contactsg To the Inside where Ring 20, Rubber ring 24, Collar sleeve 20 contactFig. 1Barrel completeOil sealab1Planebearing 52917Planebearing 57Oil indexMakita grease N No.2Makita grease N No.0029349gO ring 20Slide SleeveRubber ring 24cd ef212224Ring 20Collarsleeve 20Plane Bearings 52 and 57are factory-assembled parts.P 3 / 24Repair[2] LUBRICATION (Cont)Item No.4546 4947485154 6756 6559 616074768697Pin 12O ring 34O ring 36: 3 pcs.Cylinder 40Straight bevel gear 46O ring 12O ring 12O ring 24Pipe 22O ring 36Link leverCrank housing completeGear housing completeFig. 1ADescriptionPortion to lubricateDrum portion for smooth moving of Connecting rod and PistonWhole portionWhole portionInside where Striker and Piston move. Applyapprox. 5g.a Drum portion where Plane bearing 67 in Crank housing complete contacts.b Teeth portion which engages with the Spiral bevel gear of Torque limiter.Whole portionWhole portionWhole portionInside where counter weight moves.Whole portionWhole portionc Crank room where Crank shaft rotates. Applyapprox. 40g.d Gear room where Helical gears 24 and 47, Torque limiter's gearand the drive end of Armature engage. Applyapprox. 40g.Crank cap coverCrank lever7476aStrikerConnecting rodPlane bearing 6745cTorsion spring 16Crank cap8651b494847 46PistonCrank shaftRetainer plateHelical gear 47Spur gear 24dActive dynamic vibration absorber of HR5210C and HR5211CFig. 1BSpringguideCounterweightSpringguide97Pipe holder545659 60616567Pipe holderSpringguideCounterweightSpringguideP 4 / 24Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Chuck SectionDISASSEMBLYChuck section can be disassembled in the order fromFig. 2to6.Fig. 2Handle sectionLead unitFig. 3Tool holder capChuck coverControllerCord clamp basePower supply cordTappingscrew 5x25: 6pcs.1R350Remove Tool holder cap with a slottedscrewdriver.Remove six 5x25 Tapping screws, and disconnect Lead unit fromController. Now Handle section can be separated from the Machine.And remove Power supply cord with Cord clamp base.Fig. 4Put Ring spring 25 out of the ring installation groove on Tool holderusing 1R003 and 1R212. Then remove the Ring spring 25 fromTool holder. Now Flat washer 28, Chuck cover and Spacer can beremoved.Ring Spring 25Fig. 5Remove the other Ring spring 25 using1R003 and 1R212. Now Chuck ring andRelease cover can be removed.Ring Spring 251R2121R003Chuck CoverSpacerReleaseCoverFlat Washer 28Chuck RingFig. 6Remove two Tool retainers while pushing down Spring guide toward Barrel cover side.Spring guide and Compression spring 49 can be removed from Tool holder A.Spring GuideTool Retainer: 2psc.Spring GuideToolHolder ACompressionSpring 49Spring GuideASSEMBLYDo the reverse of disassembling steps.P 5 / 24Repair[3] DISASSEMBLY/ASSEMBLY[3] -2. Parts in Tool Holder and Cylinder 40DISASSEMBLYThe Parts in Tool holder can be removed, without disassembling Chuck section.1) Separate Chuck and Barrel section and Gear housing cover from Crank housing complete. (Fig.7)2) From Tool holder B, the Parts can be removed as illustrated inFig. 8 and Fig. 9.3) From Cylinder 40, the Parts can be removed as illustrated inFig. 10.Fig. 7Hex SocketHead Bolt M8x35: 4 pcs.Crank HousingCompleteChuck and BarrelsectionHex sockethead bolt M4x25: 1 pc.Fig. 8Gear housing coverToolHolder BUnscrew a M4x25 Hex socket head bolt using 1R228 or the like.Unscrew four M8x25 Hex socket head bolts using 1R231 or thelike.Now Chuck and Barrel section and Gear housing cover can beseparated from Crank housing cover.Fig. 9Remove Impact bolt, Slide sleeve, etc. from Toolholder B by pushing with screwdriver or the like.Rubber ring 24Slide sleeveImpact boltThe inner Parts removed in Fig. 8 are disassembledas illustrated to right.O ring 20 is installed under Fluoride ring 25.If Fluoride ring 25 is worn out, the orange color ofO ring 20 will be visible. (Fig.9)In this case, replace Fluoride ring 25 together withO ring 20 and O ring 18.Do not replace the Fluoride ring alone.Fig. 10Compressionspring 46Ring 45StrikerCylinder 40O ring 18Ring 20Collar sleeve 20Impact boltO ring 20Fluoridering 25StrikerO ring 34Ring 45, Compression spring 46 and Striker can be removed fromCylinder 40.Then O ring 34 can be disassembled from Striker. [ Pobierz całość w formacie PDF ]