HS7101-TE, MAKITA Budowa, Instrukcje serwisowe
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//-->TECHNICAL INFORMATIONHS7100, HS7101Circular Saw 190mm (7-1/2")PRODUCTP 1/16Model No.DescriptionCONCEPT AND MAIN APPLICATIONSModels HS7100, HS7101 have been developed as the successor models ofthe current model 5705R, featuring compact & lightweight design withoutriving knife.Other features are:• New aesthetic design with black blade case and rear cover• Electronic brake for quick blade stop (for HS7101 only)• Twin LED job light for easy tracing of cutting line in the dark place(for HS7101 only)These models are also available with plastic carrying case as “K” models;HS7100K, HS7101K.HLWDimensions: mm (")310 (12-1/4)Length (L)246 (9-11/16)Width (W)258 (10-1/8)Height (H)SpecificationVoltage (V)110220 - 240SpecificationsSize of blade: mm (")Current (A)136.4Cycle (Hz)50/6050/60Model No.DiameterHole diameterContinuous Rating (W)InputOutput1,4006801,400640HS7100190 (7-1/2)30 (1-3/16)5,50067.0 (2-5/8)48.5 (1-15/16)43.5 (1-11/16)Double insulationNoYesNoYes (twin LED)European countries: 4.0 (13.1), Australia, Brazil: 2.0 (6.6)Other countries: 2.5 (8.2)4.0 (8.8)4.0 (8.9)Max. Output (W)1,7502,200HS7101No load speed: rpm= min.ˉ¹0 degreeMax cutting capacity: mm (") 45 degrees50 degreesProtection against electric shockElectric brakeJob lightPower supply cord: m (ft)Weight according toEPTA-Procedure 2003/01*1: kg (lbs)*1:with TCT saw blade, Dust nozzleStandard equipmentTCT saw blade 190 ............. 1Hex wrench ........................ 1Guide rule (Rip fence) ....... 1Dust nozzle ......................... 1Guide rail adapter ............... 1 (for some countries only)Note:The standard equipment for the tools shown above may vary by country.Optional accessoriesSaw bladesGuide rail 1400 setGuide rail 1900 setGuide rail 3000 setPosition seat setsRubber seat setSeat setGuide rail adapterBevel guide setGuide rule (Rip fence)Clamp setStopperP2/16RepairCAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.[1] NECESSARY REPAIRING TOOLSCode No.1R0031R0321R2071R2081R2171R2281R2691R2801R340DescriptionRetaining ring S pliers ST-2NBearing setting plate 8.245-degree set square90-degree set squareRing 221/4” Hex shank bit for M4Bearing extractorRound bar for arbor 6-50Bearing retainer wrenchUse forRemoving/mounting Retaining ring S-42, holding Safety coverRemoving Spindle from Helical gearAdjusting accuracy of 45 degreesAdjusting accuracy of 90 degreesSupporting Helical gear when removing SpindleDisassembling/assembling Rear angular guideRemoving Ball bearing 607ZZ from SpindleRemoving Spindle from Helical gearRemoving/mounting Bearing retainer 23-36[2] LUBRICATIONApplythe following grease/ lubricant to the specific portions to protect parts and productfrom unusual abrasion.Item No.394875Fig. 1Makita Grease SG No.0VG100DescriptionBlade caseBearing boxAngular guideGreaseGear roomDrum portion where Safety cover pivotsContact surface where (39) Blade case pivotsPortion to lubricateAmountapprox. 6 ga littlea little394875Safety coverRepairP3/16[3] DISASSEMBLY/ASSEMBLY[3] -1. BaseDISASSEMBLINGSet the cutting depth of the machine to maximum, and remove saw blade.Then remove both Rear angular guide section and Angular guide section from Base. Base can now be replaced. (Fig.2)Fig. 2Rear Angular Guide Section(on the rear of the machine)1. Unscrew M6 Thumb nut, then remove Flat washer 6and M6x20 Flat head square neck bolt.M6 Thumb nut2. Loosen M6x8 Hex socket set crew with Hex wrench,remove Shoulder pin 6-7 that functions as a hinge.Flat washer 6M6x8 Hex socketset screwM6x20 Flat headsquare neck boltShoulder pin 6-7Angular Guide Section(on the front of the machine)3. Loosen M6x20 Hex bolt usingLever 45, then remove E-8 Bowstop ring with a slotted screwdriver.4. Remove M6x20 Hex boltby using Lever 45 as a tool,then remove Flat washer 6.5. Loosen M6x8 Hex socket set screw,then remove Shoulder pin 6-7 thatfunctions as a hinge.E-8 Bow stop ringLever 45M6x20 Hex boltFlat washer 6Lever 45M6x20 Hex boltM6x8 Hex socketset screwShoulder pin 6-76. Base can now be separated from the machine.7. Base can be replaced after removing Top guide,Lock levers, and four M6x8 Hex socket set screws.M5x8 Pan hd. screwLock leverTop guideBaseLock leverM6x8 Hex socketset screw(4 pcs.)RepairP4/16[3] DISASSEMBLY/ASSEMBLY[3] -1. BaseASSEMBLINGBase can be mounted to the machine by taking the reverse steps of Disassembling.Note:Follow the important instructions described inFig. 2A.SeeFig. 3for Assembling and Adjustment ofLock lever for clamping Guide Rule.Fig. 2ABe sure to mount E-8 Bow stop ring as shown belowfor securely engaging Lever 45 with M6x20 Hex bolt.Angular guide section,viewed from topAdjust Lever 45 so that it can be locked in the positionshown below when the machine’s cutting angle isadjusted to 90 degrees.Angular guideFlat washer 6Lever 45E-8 Bow stop ringLever 4530 degreesM6x20 Hex bolt[3] -2. Lock Lever for clamping Guide RuleASSEMBLING, ADJUSTMENTMount Lock lever to Base and adjust its locking position when Guide rule attaching. (Fig.3)Fig. 31. Fasten Guide rule to Base with M6x10 Hex bolt.M6x10 Hex bolt4 . Lift up Lock lever so that its upper surface is flushwith that of M6x10 Hex bolt, then rotate Lock leverindependently. Then adjust the Lock lever so thatit can be locked in the position shown below.30 degrees30 degreesGuide rule2. Insert Torsion spring 11 into Lock lever with itsshort arm inserting in the square hole of Lock lever.Torsion spring 11short arm5 . Push Lock lever down until it engages withM6x10 Hex bolt, then secure Lock lever withStop ring E-6.Stop ring E-6Lock lever3. Applying the Torsion spring's long arm to the tabof Base, put the Lock lever over M6x10 Hex bolt.But do not push Lock lever down until you engageit with the Hex bolt in the step 5.long armtablong arm6. Make sure that:1) When Guide rule is clamped, Lock lever stopsin the same position as you set in the step 4.2) With Guide rule removed, Lock lever returns toits initial position smoothly and exactly from thelocking position..Stop ring E-6P5/16Repair[3] DISASSEMBLY/ASSEMBLY[3] -3. Depth GuideDISASSEMBLINGDisassemble Depth guide as described inFig. 4.Fig. 41. Set the cutting depth of the machine to minimum.Remove Lock plate from Lever 70 by unscrewingM4x8 Pan head screw.2. From M6x18 Hex bolt, remove Lever 70, M6 Hex nut,Flat washer 6 and Sleeve 6.M6 Hex nutFlat washer 6Sleeve 6Lever 70M4x8Pan head screwLock plateM6x18 Hex bolt4. Depth guide and Flat washer 6 on Blade case sidecan now be removed.3. Fix M4-7 Hex lock nut with Wrench 7, then removeM4x20 Hex bolt with 1R288.M6x18 Hex boltM4-7 Hexlock nutDepth guideM4x20 Hex bolt5. M6x18 Hex bolt can now be removed by looseningM5x8 Hex socket set screw a little bit.Flat washer 6M6x18 Hex boltM5x8 Hex socketset screw [ Pobierz całość w formacie PDF ]
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//-->TECHNICAL INFORMATIONHS7100, HS7101Circular Saw 190mm (7-1/2")PRODUCTP 1/16Model No.DescriptionCONCEPT AND MAIN APPLICATIONSModels HS7100, HS7101 have been developed as the successor models ofthe current model 5705R, featuring compact & lightweight design withoutriving knife.Other features are:• New aesthetic design with black blade case and rear cover• Electronic brake for quick blade stop (for HS7101 only)• Twin LED job light for easy tracing of cutting line in the dark place(for HS7101 only)These models are also available with plastic carrying case as “K” models;HS7100K, HS7101K.HLWDimensions: mm (")310 (12-1/4)Length (L)246 (9-11/16)Width (W)258 (10-1/8)Height (H)SpecificationVoltage (V)110220 - 240SpecificationsSize of blade: mm (")Current (A)136.4Cycle (Hz)50/6050/60Model No.DiameterHole diameterContinuous Rating (W)InputOutput1,4006801,400640HS7100190 (7-1/2)30 (1-3/16)5,50067.0 (2-5/8)48.5 (1-15/16)43.5 (1-11/16)Double insulationNoYesNoYes (twin LED)European countries: 4.0 (13.1), Australia, Brazil: 2.0 (6.6)Other countries: 2.5 (8.2)4.0 (8.8)4.0 (8.9)Max. Output (W)1,7502,200HS7101No load speed: rpm= min.ˉ¹0 degreeMax cutting capacity: mm (") 45 degrees50 degreesProtection against electric shockElectric brakeJob lightPower supply cord: m (ft)Weight according toEPTA-Procedure 2003/01*1: kg (lbs)*1:with TCT saw blade, Dust nozzleStandard equipmentTCT saw blade 190 ............. 1Hex wrench ........................ 1Guide rule (Rip fence) ....... 1Dust nozzle ......................... 1Guide rail adapter ............... 1 (for some countries only)Note:The standard equipment for the tools shown above may vary by country.Optional accessoriesSaw bladesGuide rail 1400 setGuide rail 1900 setGuide rail 3000 setPosition seat setsRubber seat setSeat setGuide rail adapterBevel guide setGuide rule (Rip fence)Clamp setStopperP2/16RepairCAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.[1] NECESSARY REPAIRING TOOLSCode No.1R0031R0321R2071R2081R2171R2281R2691R2801R340DescriptionRetaining ring S pliers ST-2NBearing setting plate 8.245-degree set square90-degree set squareRing 221/4” Hex shank bit for M4Bearing extractorRound bar for arbor 6-50Bearing retainer wrenchUse forRemoving/mounting Retaining ring S-42, holding Safety coverRemoving Spindle from Helical gearAdjusting accuracy of 45 degreesAdjusting accuracy of 90 degreesSupporting Helical gear when removing SpindleDisassembling/assembling Rear angular guideRemoving Ball bearing 607ZZ from SpindleRemoving Spindle from Helical gearRemoving/mounting Bearing retainer 23-36[2] LUBRICATIONApplythe following grease/ lubricant to the specific portions to protect parts and productfrom unusual abrasion.Item No.394875Fig. 1Makita Grease SG No.0VG100DescriptionBlade caseBearing boxAngular guideGreaseGear roomDrum portion where Safety cover pivotsContact surface where (39) Blade case pivotsPortion to lubricateAmountapprox. 6 ga littlea little394875Safety coverRepairP3/16[3] DISASSEMBLY/ASSEMBLY[3] -1. BaseDISASSEMBLINGSet the cutting depth of the machine to maximum, and remove saw blade.Then remove both Rear angular guide section and Angular guide section from Base. Base can now be replaced. (Fig.2)Fig. 2Rear Angular Guide Section(on the rear of the machine)1. Unscrew M6 Thumb nut, then remove Flat washer 6and M6x20 Flat head square neck bolt.M6 Thumb nut2. Loosen M6x8 Hex socket set crew with Hex wrench,remove Shoulder pin 6-7 that functions as a hinge.Flat washer 6M6x8 Hex socketset screwM6x20 Flat headsquare neck boltShoulder pin 6-7Angular Guide Section(on the front of the machine)3. Loosen M6x20 Hex bolt usingLever 45, then remove E-8 Bowstop ring with a slotted screwdriver.4. Remove M6x20 Hex boltby using Lever 45 as a tool,then remove Flat washer 6.5. Loosen M6x8 Hex socket set screw,then remove Shoulder pin 6-7 thatfunctions as a hinge.E-8 Bow stop ringLever 45M6x20 Hex boltFlat washer 6Lever 45M6x20 Hex boltM6x8 Hex socketset screwShoulder pin 6-76. Base can now be separated from the machine.7. Base can be replaced after removing Top guide,Lock levers, and four M6x8 Hex socket set screws.M5x8 Pan hd. screwLock leverTop guideBaseLock leverM6x8 Hex socketset screw(4 pcs.)RepairP4/16[3] DISASSEMBLY/ASSEMBLY[3] -1. BaseASSEMBLINGBase can be mounted to the machine by taking the reverse steps of Disassembling.Note:Follow the important instructions described inFig. 2A.SeeFig. 3for Assembling and Adjustment ofLock lever for clamping Guide Rule.Fig. 2ABe sure to mount E-8 Bow stop ring as shown belowfor securely engaging Lever 45 with M6x20 Hex bolt.Angular guide section,viewed from topAdjust Lever 45 so that it can be locked in the positionshown below when the machine’s cutting angle isadjusted to 90 degrees.Angular guideFlat washer 6Lever 45E-8 Bow stop ringLever 4530 degreesM6x20 Hex bolt[3] -2. Lock Lever for clamping Guide RuleASSEMBLING, ADJUSTMENTMount Lock lever to Base and adjust its locking position when Guide rule attaching. (Fig.3)Fig. 31. Fasten Guide rule to Base with M6x10 Hex bolt.M6x10 Hex bolt4 . Lift up Lock lever so that its upper surface is flushwith that of M6x10 Hex bolt, then rotate Lock leverindependently. Then adjust the Lock lever so thatit can be locked in the position shown below.30 degrees30 degreesGuide rule2. Insert Torsion spring 11 into Lock lever with itsshort arm inserting in the square hole of Lock lever.Torsion spring 11short arm5 . Push Lock lever down until it engages withM6x10 Hex bolt, then secure Lock lever withStop ring E-6.Stop ring E-6Lock lever3. Applying the Torsion spring's long arm to the tabof Base, put the Lock lever over M6x10 Hex bolt.But do not push Lock lever down until you engageit with the Hex bolt in the step 5.long armtablong arm6. Make sure that:1) When Guide rule is clamped, Lock lever stopsin the same position as you set in the step 4.2) With Guide rule removed, Lock lever returns toits initial position smoothly and exactly from thelocking position..Stop ring E-6P5/16Repair[3] DISASSEMBLY/ASSEMBLY[3] -3. Depth GuideDISASSEMBLINGDisassemble Depth guide as described inFig. 4.Fig. 41. Set the cutting depth of the machine to minimum.Remove Lock plate from Lever 70 by unscrewingM4x8 Pan head screw.2. From M6x18 Hex bolt, remove Lever 70, M6 Hex nut,Flat washer 6 and Sleeve 6.M6 Hex nutFlat washer 6Sleeve 6Lever 70M4x8Pan head screwLock plateM6x18 Hex bolt4. Depth guide and Flat washer 6 on Blade case sidecan now be removed.3. Fix M4-7 Hex lock nut with Wrench 7, then removeM4x20 Hex bolt with 1R288.M6x18 Hex boltM4-7 Hexlock nutDepth guideM4x20 Hex bolt5. M6x18 Hex bolt can now be removed by looseningM5x8 Hex socket set screw a little bit.Flat washer 6M6x18 Hex boltM5x8 Hex socketset screw [ Pobierz całość w formacie PDF ]